Page 514 of 1226
Engine - I .25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
4. Remove the crankshaft pulley. 8. Detach the power steering fluid reservoir
from the bracket and position
it to one side. f
5. Remove the coolant pump pulley.
6. Remove the timing belt cover retaining bolts.
9. Detach the coolant expansion tank from the
bracket and position
it to one side.
1. Remove the timing belt upper cover retaining
bolts. 10. Disconnect the generator electrical
connector.
2. Remove the timing belt lower cover retaining
bolts.
Remove the lower cover.
7. Lower the vehicle.
11. Detach the generator from the engine.
1. Loosen the bolt.
2. Remove the bolt.
2006.0 Fiesta IZIZOO~ GI 83738en
procarmanuals.com
Page 522 of 1226
Engine - 1.25L Duratec-I 6V (Sigma)llm4L
303-01 A-46
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-46
IN-VEHICLE REPAIR
34. Tighten the coolant pump pulley retaining
bolts.
35. Install the valve cover.
For additional information, refer to: Valve
Cover
(303-01A Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
In-vehicle Repair).
36. Attach the power steering fluid reservoir to
the bracket.
37. Attach the coolant expansion tank to the
bracket.
2006.0 Fiesta 1212006 GI 83738en
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Page 525 of 1226
Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)Il.GL Duratec-I 6V (Sigma)
IN-VEHICLE REPAIR
14. Detach the power steering fluid reservoir Discard the nuts.
from the bracket and position it to one side. /
15. Detach the coolant expansion tank from
the bracket and position it to one side.
16. Install the special tools.
17. Remove the engine front mount.
18. Using the special tools lower the engine.
19. Remove the exhaust manifold upper heat
shield.
20. Remove the exhaust manifold retaining
bolts and the nuts.
2006.0 Fiesta 1212006 GI 83739en
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Page 527 of 1226
Engine - 1.25L Duratec-1 6V (Sigma)ll14L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
7. Using the special tools, raise the engine. 10. Attach the coolant expansion tank to the
bracket.
,
8. N0TE:lnstall new engine front mount
retaining nuts.
11. Attach the power steering fluid reservoir to
Install the engine front mount. the
bracket.
9. Remove the special tools. 12. Attach the power steering line bracket to
the cylinder head.
2006.0 Fiesta 1212006 GI 83739en
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Page 547 of 1226
Engine - I .25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
7. Disconnect the fuel return line quick release 10. Detach the power steering fluid reservoir
coupling. from
the bracket and position
it to one side.
i For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
8. Disconnect the fuel supply line quick release
coupling.
For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
9. Detach the fuel line and the degas line from
the intake manifold.
Remove the cable tie. 11.
Using
the special tool, disconnect the
degas hose from the cylinder head.
12. Detach the coolant expansion tank from
the bracket and position
it to one side.
2006.0 Fiesta 1212006 GI 131 63en
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Page 552 of 1226

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-76 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 A-76
REMOVAL
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint. 43.
Detach the power steering line support
bracket from the engine block.
/' -
40. Detach the exhaust flexible pipe from the
44. Disconnect the power steering line from
catalytic converter. the steering pump.
Discard the nuts and the gasket.
Allow the fluid to drain into a suitable
container.
41. Remove the accessory drive belt.
For additional information, refer to: 45.
Using the special tool, detach the power
Accessory Drive Belt
- I .4L Duratec-16V steering line from the power steering pump.
(Sigma)ll.GL Duratec-1 6V (Sigma), Allow the fluid to drain into a suitable
Vehicles With: Air Conditioning (303-05 container.
Accessory Drive, Removal and
Installation).
42. Detach the
AIC compressor from the
cylinder block and position
it to one side.
2006.0 Fiesta 1212006 GII 31 63en
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Page 558 of 1226

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-0 I Am82 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am82
REMOVAL
Lifting Bracket, Engine
303-1 22 (21 -068A)
Engine - Vehicles With: Automatic Transaxle
Special Tool(s) present and may ignite. Failure to follow (.
2. Remove the air cleaner.
622
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
I I 1 3. Drain the cooling system.
Wrench, Hydraulic Line Union
"-269 (13-027)
I I Remover/lnstaller, Hose I
these instructions may result in personal
injury.
1. Release the fuel system pressure.
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures).
General Eaui~ment
I Engine hoist I
I Securing straps I
I Workshop table I
All vehicles
WARNINGS:
A Refer to the Material Safety Data Sheets
for the Automatic Transmission
Fluid
E-AW. Failure to follow this instruction may
result in personal injury. Certain
Transmission and Power Steering fluids
supplied to Ford contain additives which
may cause skin irritation or other skin
reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any
fuel related components.
Highly flammable vapors are always
For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)llm3L Duratec-8V (Rocam) (303-03A,
General Procedures). ,'
4. Remove the front wheels and tires. C'
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
--
2006.0 Fiesta 1212006 G380458en
procarmanuals.com
Page 559 of 1226
Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-83 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-83
REMOVAL
7. Disconnect the fuel return line quick release 10. Detach the power steering fluid reservoir
coupling. from the
bracket and position
it to one side.
For additional information, refer to: Quick
Release Coupling
(31 0-00 Fuel System -
General Information, General Procedures).
8. Disconnect the fuel supply line quick release
coupling.
For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
9. Detach the fuel line and the degas line from
the intake manifold.
Remove the cable tie.
11. Using the special tool, disconnect the
degas hose from the cylinder head.
12. Detach the coolant expansion tank from
the bracket and position
it to one side.
2006.0 Fiesta 1212006 G380458en
procarmanuals.com