2007 FORD FIESTA power steering fluid

21 1 -02-38 Power Steering 21 1 -02-38
REMOVAL AND INSTALLATION
Steering Gear(l3 11 6 0)
I I Separator, Ball Joint Discard
the retaining bolt.

3. Remove the wheels and tires.
I I I For additional information, refer to: Wheel I I I
General Equipment I I
and Tire (204-04 Wheels and Tires, Removal
and Installation).
Removal
All vehicles
Transmission jack 1 4. Disconnect the power steering fluid reservoir
I. N0TE:Make sure that the road wheels are in
the straight ahead position.
Materials
Centralize the steering and lock
it in position. return
hose quick release coupling.
2. Detach the steering column shaft from the
steering gear pinion.
return hose quick release coupling.
Allow the fluid to drain into a suitable
container.
Name Specification 1. Press the power steering fluid reservoir return
5m &AUTION:O~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
2006.0 Fiesta 1212006 GI 05648en
hose quick release coupling locking tangs.
Grease
2. Disconnect the power steering fluid reservoir ( SA-M 1 C9107-A
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211 -02-41 Power Steering 21 1-02-41
REMOVAL AND INSTALLATION
15. Detach the power steering lines from the 19. Lower the front axle crossmember to gain
steering gear (left-hand drive shown). access
to the steering gear.
i 20. Remove the steering gear.
16. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seals.
17.
Using a transmission jack and a wooden
block, support the front axle crossmember.
18. Remove the front axle crossmember
retaining bolts on both sides.
21. Remove and discard the steering gear
bulkhead floor seal.
22. Remove the exhaust heat shield.
2006.0 Fiesta 1212006 GI 05648en
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211 -02-45 Power Steering 21 1-02-45
REMOVAL AND INSTALLATION
Attach the tie-rod end to the wheel knuckle 21. Install the wheels and tires.
on both sides.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
Removal and Installation).
22m AwARNING:~~~~~~~ a new steering column
to steering gear pinion retaining bolt.
Failure to follow this instruction may result
in personal injury.
19.
N0TE:Use a 5mm Allen key to prevent the
stabilizer bar connecting link ball joint stud
from rotating.
Attach the stabilizer bar connecting link to
the stabilizer bar on both sides. Attach
the steering column shaft to the
steering gear pinion.
23. Fill and bleed the power steering system.
For additional information, refer to: (211 -00
Steering System
- General Information)
Power Steering System Filling (General
Procedures),
Power Steering System Filling
- I .6L
Duratorq-TDCi (DV) Diesel (General
Procedures),
Power Steering System Bleeding (General
20.
N0TE:Make sure that the collar on the hose Procedures),
is inserted fully into the quick release Power Steering System
Bleeding - 1.6L
coupling. Duratorq-TDCi (DV) Diesel (General
Procedures).
Connect the power steering fluid reservoir
return hose quick release coupling. 24.
Check the toe setting and adjust as
necessary. For additional information, refer
to: (204-00 Suspension System
- General
Information)
Specifications (Specifications),
Front Toe Adjustment (General Procedures).
2006.0 Fiesta 1212006 GI 05648en
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2 1 1 -02-46 Power Steering 211 -02-46
REMOVAL AND INSTALLATION
Steering Gear to Fluid Cooler Return Hose(l3 439 0)
Removal
Left-hand drive vehicles
All vehicles 4. N0TE:Note the position of the steering gear
1. Remove the front right-hand wheel and tire. to
power steering fluid cooler return hose to
aid installation.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal Detach
the steering gear to power steering
and Installation). fluid
cooler return hose bracket from the
steering gear.
2. Disconnect the steering gear to power
steering fluid cooler return hose quick
release coupling, from either the power
steering fluid cooler or the power steering
reservoir return hose.
1. Press the power steering fluid cooler hose
quick release coupling locking tangs.
2. Disconnect the power steering fluid cooler
hose quick release coupling.
Allow the fluid to drain into a suitable
container.
3. N0TE:Note the position of the steering gear
to power steering fluid cooler return hose to
aid installation.
Detach the steering gear to power steering
, fluid cooler return hose clips from the
crankshaft pulley splash shield.
5. Detach the steering gear to power steering
fluid cooler return hose clips from the
steering gear.
2006.0 Fiesta IZIZOO~ G91967en
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21 1 -02-47 Power Steering 21 1-02-47
REMOVAL AND INSTALLATION
6. Detach the steering gear to power steering All vehicles
fluid cooler return hose from the power
-
/ I steering line.
Right-hand drive vehicles
7. Remove the steering gear heat shield.
9. Disconnect the power steering lines from the
steering gear valve body.
I. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seals.
10. Remove the steering gear to power steering
fluid cooler return hose.
Installation
1. N0TE:Make sure that the collar on the hose
is fully inserted into the quick release
coupling.
N0TE:Check the power steering lines to steering
gear valve body O-ring seals for damage or fatigue.
8.
N0TE:Note the position of the steering gear Install new O-rin~ seals as necessary. - to power steering fluid cooler return hose to
aid installation. To
install, reverse the removal procedure.
Detach the steering gear to power steering
2. Fill and bleed the power steering system. For
fluid cooler return hose bracket from the additional information, refer
to: (211 -00
steering gear. Steering System
- General
Information)
Power Steering System Filling (General
Procedures),
Power Steering System Bleeding (General
Procedures).
2006.0 Fiesta 1212006 G91967en
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21 1-02-48 Power Steering 21 1-02-48
REMOVAL AND INSTALLATION
Power Steering Fluid Cooler(l3 444 0)
Removal 2. Lower the power steering fluid cooler. '-..
I. Raise and support the vehicle. For additional
information, refer to:
(100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the power steering fluid cooler
quick release couplings.
1. Press the power steering fluid cooler hose
quick release coupling locking tangs.
2. Disconnect the power steering fluid cooler
hose quick release coupling.
Allow the fluid to drain into a suitable
container.
3. Remove the radiator splash shield.
4. Lower the vehicle.
5. Remove the power steering fluid cooler.
I. Remove the retaining bolt.
Installation
1. N0TE:Make sure that the collar on the hose
is inserted fully into the quick release
coupling.
To install, reverse the removal procedure.
2. Fill and bleed the power steering system. For
additional information, refer to: (211 -00
Steering System
- General Information)
Power Steering System Filling (General
Procedures),
Power Steering System Bleeding (General
Procedures).
2006.0 Fiesta 1212006 G91972en
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Engine - 1.25L Duratec-I 6V (Sigma)ll.4L
303-01A-I 9 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-OIA-I 9
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal 6. Remove the intake manifold lower retaining
bolt.
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
1. Release the fuel system pressure. For
additional information, refer to
Section
31 0-00 [Fuel System - General
Information].
2. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and 7. Disconnect the engine wiring harness
Cables]. electrical connector.
3. Remove the air cleaner. For additional
information, refer to Section
303-1 2 [Intake
Air Distribution and Filtering].
4. Detach the power steering fluid reservoir
from the bracket and position
it to one side.
5. Remove the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
8. Disconnect the positive crankcase ventilation
(PCV) hose from the PCV.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-26 Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma) 303-01 A-26
IN-VEHICLE REPAIR
16. Connect the evaporate emission (EVAP)
hose to the EVAP valve.
17. Connect the brake booster vacuum line to
the intake manifold.
19. Connect the engine wiring harness
electrical connector.

20. Install the intake manifold lower retaining
bolt and the generator bracket retaining
bolts.
18. Connect the positive crankcase ventilation
(PCV) hose to the PCV.
21. Install the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
22. Attach the power steering fluid reservoir to
the bracket.
23. Install the air cleaner. For additional
information, refer to Section
3031 2 [Intake
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 83728en
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