2007 FORD FIESTA engine

31 0-01 -5 Fuel Tank and Lines 31 0-01 -5
DIAGNOSIS AND TESTING
Fuel Tank and Lines
All except vehicles with diesel engine,
REFER to:
Fuel System - 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/Z.OL
Duratec-HE (M14)/1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma) (31 0-00 Fuel System -
General Information, Diagnosis and Testing).
Vehicles with diesel engine,
REFER to:
Fuel System - 1.4L Duratorq-TDCi (DV)
Dieselll.6L Duratorq-TDCi (DV) Diesel (31 0-00
Fuel System - General Information, Diagnosis
and Testing).
2006.0 Fiesta 1212006 G453196en
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31 0-01 -8 Fuel Tank and Lines 31 0-01 -8 -- -
REMOVAL AND INSTALLATION
All except vehicles with diesel engine All
except vehicles with diesel engine
12. Disconnect the fuel tank vent pipe from the 14.
Disconnect the fuel pump module electrical '
evaporative emission canister. For connector.
additional information, refer to
Section 310-00 [Fuel System
- General
Information].
All vehicles
13' ~CAUTION:W~~~ lowering the fuel tank,
make sure that excessive strain is not
placed on the fuel lines and electrical
connectors.
Partially lower the fuel tank.
Vehicles with diesel engine
15. Disconnect the fuel level sensor electrical
connector.
All vehicles
16. N0TE:Make note of the color of the fuel
lines to make sure they are connected in
exactly the same positions when installing.
Fuel supply line connectors are white or
are identified by a white band. Fuel return
line connectors are red or are identified by
a red band.
2006.0 Fiesta 1212006 GI 89084en
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31 0-01 -9 Fuel Tank and Lines 31 Om01 -9
REMOVAL AND INSTALLATION
Disconnect the fuel supply and fuel return All except vehicle with diesel engine
lines from the fuel tank. For additional
I information, refer to Section 310-00 [Fuel 20. Using the special tool, loosen the fuel pump
module locking ring.
System
- General Information].
All exce~t vehicles with diesel engine 21 ACAUTION:M~~~ sure that the float or V
17. Disconnect the evaporative emissions
canister pipe.
-.
Squeeze the clip to release the pipe.
18.
Remove the evaporative emissions canister
from the fuel tank.
All vehicles
19. Remove the fuel tank assembly. arm
are not damaged while removing or
installing the fuel pump module.
Remove the fuel pump module.
I. Remove the locking ring.
2. Remove the O-ring seal.
Discard the O-ring seal.
3. Lift the module from the fuel tank.
2006.0 Fiesta IZIZOO~ GI 89084en
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310-01 -1 0 Fuel Tank and Lines 31 0-01-10
REMOVAL AND INSTALLATION
Vehicles with diesel engine Installation
22. Using the special tool, loosen the fuel level WARNINGS: sensor locking ring.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near fuel related components. Highly
flammable vapors are always present and
may ignite. Failure to follow these
instructions may result in personal injury.
A This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
always observe fuel handling precautions.
Failure to follow these instructions may
result in personal injury.
CAUTIONS:
23m &AUTION:M~~~ sure that the float or
arm are not damaged while removing or
installing the fuel level sensor.
Remove the fuel level sensor.
1. Remove the locking ring.
2. Remove the O-ring seal.
Discard the O-ring seal.
3. Lift the sensor from the fuel tank. Make
sure the fuel lines are connected in
the correct fuel-flow direction. Fuel supply
line connectors are white or are identified
by a white band. Fuel return line
connectors are red or are identified by a
red band.
A Make sure that the fuel supply and fuel
return lines click into place when installing
the lines. To make sure that the fuel lines
are fully seated, pull on the lines.
N0TE:lnstall a new O-ring seal.
N0TE:When installing the fuel tank make sure the
fuel lines do not get kinked or trapped.
N0TE:lnstall new fuel filler and vent pipe retaining
clamps.
N0TE:The fuel filler and vent pipe retaining clamps
must be installed in the same position as removed.
1. N0TE:Make sure that the arrows on the fuel
tank and the fuel pump module or fuel level
sensor are aligned correctly.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 GI 89084en
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310-01-15 Fuel Tank and Lines 31 0-01 -1 5
REMOVAL AND INSTALLATION
Fuel Level Resistor Card
Removal
All except vehicles with diesel engine Discard the fuel level resistor card
1. Remove the fuel pump and sender unit.
For additional information, refer to: Fuel Tank
(310-01 Fuel Tank and Lines, Removal and
Installation).
Vehicles with diesel engine
2. Remove the fuel level sensor.
For additional information, refer to: Fuel Tank
(310-01 Fuel Tank and Lines, Removal and
Installation).
All vehicles
3. N0TE:Diesel engine variants only have 2 Installation
wires. All vehicles
Disconnect the fuel level resistor card
electrical connectors.
ACAUTION:DO not touch the fuel level
I resistor card surface with tools or hands.
1 i Failure to follow this instruction may result
I in damage to the fuel level resistor card.
4. Using needle nose pliers, remove the fuel
level resistor card.
1. Press the locking tangs.
2. Remove the fuel level resistor card.
N0TE:Make sure that the locking tangs are in the
fully locked position.
N0TE:Make sure that the wiring harness is routed
around the fuel line,
in line with the original
installation.
Install the new fuel level resistor card into
the fuel pump and sender unit or the fuel
level sensor.
2. N0TE:t is not important which electrical
connector is connected to which fuel level
resistor card related pin in the top flange.
N0TE:Diesel engine variants only have 2 wires.
2006.0 Fiesta 1212006 G913201en
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31 0-01 -1 6 Fuel Tank and Lines 31 0-01 -1 6
REMOVAL AND INSTALLATION
Connect the fuel level resistor card electrical
connectors.
3. Make sure that the float rod and arm are able
to sweep their full ranges without contacting
or fouling on any wires.
Vehicles with diesel engine
4. N0TE:lnstall a new fuel level sensor gasket.
Install the fuel level sensor.
For additional information, refer to: Fuel Tank
(310-01 Fuel Tank and Lines, Removal and
InStallation).
All except vehicles with diesel engine
5. N0TE:lnstall a new fuel pump and sender
unit gasket.
Install the fuel pump and sender unit.
For additional information, refer to: Fuel Tank
(310-01 Fuel Tank and Lines, Removal and
Installation).
2006.0 Fiesta i21~006 G913201 en
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Acceleration Control - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-I 6V (Sigma)/l16L Duratec-1 6V (Sigma)
DESCRIPTION AND OPERATION
Acceleration Control
I .3L Duratec 8V
Item Description
I 1 I Accelerator cable
1 2 IThrottle body I
The throttle is cable operated on the 1.3L Duratec
8V engine.
There are two different throttle bodies, depending
on the power of the variant.
Because the throttle flap opening angle is different,
the way in which the cable is controlled at the
throttle flap varies slightly between the two different
variants.
I .4L/1.6L Duratec 16V
The 1.4Ll1.6L Duratec 16V engines have an
electronically controlled throttle flap control unit.
For information on the electronically controlled
throttle flap control unit, please refer to Section
303-1 4.
2006.0 Fiesta 1212006 G281370en
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Acceleration Control - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
31 0-02A-5 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
31 0-02A-5
DIAGNOSIS AND TESTING
PCM to the electronic throttle body including
the electrical connectors in area "B" (see
system overview).
- There is an obstruction inside the throttle
body bore. Remove the air cleaner outlet pipe
and check for obstructions.
- There is an obstruction inside the electronic
throttle body. Remove the air cleaner outlet
pipe and check that the plate moves freely
against the springs and returns to a slightly
open position. If it does not, install a new
electronic throttle body.
P2176 - Throttle plate adaptation error
- When the ignition is turned off, the throttle
body carries out an adaptation cycle and
spring check. This can be audible after a
short delay (up to 30 seconds) following the ignition key being turned to position
0 and
can be visually observed with the air cleaner
outlet pipe removed. The throttle plate is
moved through a series of positions to check
the TP sensor value and relearn the
electronic throttle body characteristics. If a
concern is detected during this test,
P2176
DTC will be set. If there are already any of
I the other DTCs, the adaptation test could
potentially fail. Therefore the other DTCs
should be resolved first
(e.g. low battery
voltage) and a retest can be carried out by
clearing the DTCs and keying on and off
again. Check the whole area "B" (see system
overview) for any concerns and if no concern
is found, install a new electronic throttle body.
P2100 - H bridge error
- A fault has been detected on the circuit
connecting the electronic throttle body motor
and the PCM. Check for any other
non-electronic accelerator control related
DTCs and rectify them first. Check area "B"
(see system overview) and if no failure is
found, install a new PCM.
PCM Related Codes
The PCM continuously monitors all the sensors. It
also checks that the monitor is functioning as
expected. If there is a fault with the monitor, the
following DTCs will be set.
P2107 - Processor monitoring on the main
controller fault.
P2108 -Analogue to digital converter
- Inferred intake mass air flow lower than
expected
- Engine speed monitor ratio error
- Pedal ratio monitor error
- TP sensor ratio monitor error
- Fault in torque generation
- Fault present in engine speed limitation
Multiple sensor faults can make the PCM assume
that there is a monitor fault. If other DTCs exist,
rectify these first. These DTCs indicate a failure in
area
"A or "B" and they are also related to the
manifold absolute pressure and temperature
(MAPT) sensor and the crankshaft position (CKP)
sensor. If no other failures are found, install a new
PCM.
Indirect Codes
There are two brake pedal switches located under
the brake pedal. Check that both of these are
connected and functioning correctly. A brake pedal
switch concern will only cause the "EAC FAIL"
message to be displayed, it will not lead to a limited
performance mode. Follow WDS instructions.
PO571 - Brake switch error
If the voltage to the accelerator pedal and the
electronic throttle body cannot be regulated
correctly, the components may not operate as
expected. Therefore it is important to detect if there
is a concern in the supply voltage
PO641 - Sensor voltage supply circuit I noisy
signal
PO642 - Sensor voltage supply circuit 1 short
to ground or open circuit
PO643 - Sensor voltage supply circuit 1 short
to battery
PO651 - Sensor voltage supply circuit 2 noisy
signal
PO652 - Sensor voltage supply circuit 2 short
to ground or open circuit
2006.0 Fiesta 1212006 G356253en
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