2007 FORD FIESTA section 4

205-04-5 Front Drive Halfshafts 205-04-5
DIAGNOSIS AND TESTING
Possible Sources Action
Halfshaft Joint Pullout Outer front drive halfshaft INSPECT
and REPAIR or
retainer circlip missing or not
I I INSTALL new as necessary.
Front suspension components
worn or damaged.
correctly seated differential
side. CHECK
for worn bushings or
bent components (front stabil-
izer bar, front suspension lower
arm). REPAIR or INSTALL new
as necessary. REFER to
Section
204-01 [Front
Suspension]. REFER to Halfshaft
LH
-
1 Halfshaft RH - in this section.
Engineltransaxle assembly
misalignment. CHECK engine mounts for
damage or wear. REPAIR or
INSTALL new as necessary.
Frame rail or strut tower out of
position or damaged. CHECK underbody dimen-
sions. REFER to Section
501 -
00 [Body System - General
Information].
-- - --
2006.0 Fiesta 1212006 G25403en
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205-04-1 5 Front Drive Halfshafts 205-04-1 5
REMOVAL AND INSTALLATION
Inner Constant Velocity (CV) Joint Boot(l4 336 0)
Special Tool(s)
I I Clamping Tool, Boot I
Remover, BearingIGear
205-3 1 0 (1 5-09 1
A~se vise jaw protectors for all operations
in a vise.
N0TE:Secure the halfshaft in a vise.
Detach the inner CV joint housing from the
halfshaft.
1. Remove and discard the CV joint boot
retaining clamps.
2. Remove the CV joint housing and discard
the grease.
I I Installer, Extension Housing I
BushingIOil Seal
308-046 (1 6-0 1 6)
Materials
Name Specification
1 Grease I WSS-M 1 C259A1 I
4. Remove and discard the spider circlip.
Removal 5. Using the special tool, remove the spider.
I. Remove the right-hand halfshaft.
For additional information, refer to Halfshaft
RH in this section.
2. Remove the left-hand halfshaft.
For additional information, refer to Halfshaft
LH in this section.
3. CAUTIONS:
ADO not bent the inner constant velocity
(CV) joint more than
18 degrees and the outer
CV joint more than
45 degrees.
2006.0 Fiesta 1212006 GI 52548en
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205-04-1 7 Front Drive Halfshafts 205-04-1 7
REMOVAL AND INSTALLATION
1. Use a suitable screwdriver under the CV joint
boot to allow air to escape.
2. Install the CV joint boot housing and pull it
backwards
20 mm.
7. N0TE:lnstall a new CV joint boot retaining
clamp.
N0TE:Make sure that the CV joint boot is clamped
at the measured
postion.
Using a special tool, install the CV joint boot
retaining clamp.
8. Install the right-hand halfshaft.
For additional information, refer to Halfshaft
RH in this section.
9. Install the left-hand halfshaft.
For additional information, refer to Halfshaft
LH in this section.
2006.0 Fiesta 1212006 GI 52548en
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205-04-1 8 Front Drive Halfshafts 205-04-1 8
REMOVAL AND INSTALLATION
Outer Constant Velocity (CV) Joint Boot(l4 338 0)
Special Tool(~)
I
-
I Clamping Tool, Boot
Retaining Clamp
204-1 69 (1 4-044)
14044
Materials
Name Specification
1 Grease I WSS-MI ~259-v
Remove and discard the grease. I
Removal Installation
&AUTION:The outer constant velocity I' ~CAUTION:T~~ total amount of grease in
(CV) joint is a press fit. Do not disassemble. the
inner constant velocity (CV) joint must
Failure to follow this instruction may result not
exceed
85 grams.
in damage to the outer CV joint.
Apply grease to the outer CV joint boot.
Remove the inner CV joint boot.
For additional information, refer to Inner
Constant Velocity (CV) Joint Boot in this
section.
2. CAUTIONS:
ADO not bent the inner CV joint more than
18 degrees and the outer CV joint more than
45 degrees.
n~se vise jaw protectors for all operations
in a vise.
N0TE:Secure the halfshaft in a vise.
N0TE:Mark the halfshaft were the CV joint boot is *. Install the Outer CV joint boot=
located.
Use a suitable screwdriver under the boot to
Remove the outer CV joint boot. allow air to escape.
Remove and discard the CV joint boot
retaining clamps.
2006.0 Fiesta 1212006 GI 52549en
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205-04-1 9 Front Drive Halfshafts 205-04-1 9
REMOVAL AND INSTALLATION
3. N0TE:Make sure that the outer CV joint boot
is installed to the marks on the halfshaft.
N0TE:lnstall a new inner CV joint boot retaining
clamp.
Using the special tool, install the inner CV
joint boot retaining clamp.
4. N0TE:lnstall a new outer CV joint boot
retaining clamp.
Using the special tool, install the outer CV
joint boot retaining clamp.
5. Install the inner CV joint boot.
For additional information, refer to Inner
Constant Velocity (CV) Joint Boot in this
section.
2006.0 Fiesta 1212006 GI 52549en
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206-00-1 Brake System = General Information 206-00-1
SECTION 206-00 Brake System . General lnformation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
DESCRIPTION AND OPERATION
Brake System ........................................................................\
.............................................
Overview ........................................................................\
.....................................................
DIAGNOSIS AND TESTING
Brake System ........................................................................\
.............................................
Inspection and Verification ........................................................................\
..........................
Road Test ........................................................................\
...................................................
Pinpoint Tests ........................................................................\
.............................................
Component Tests ........................................................................\
........................................
Brake System Check ........................................................................\
..................................
Brake Booster Functional Test ........................................................................\
....................
GENERAL PROCEDURES
. Brake System Bleeding ........................................................................\
.......... (12 141 0)
Brake System Pressure Bleeding ............................................................. (1 2 141 0)
PAGE
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206-00-1 3 Brake System - General Information 206-00-1 3
DIAGNOSIS AND TESTING
TEST CONDITIONS DETAILSIRESU LTSIACTIONS
I B2: CHECK BRAKE SYSTEM FOR LEAKAGE 1
rn Check the brake master cylinder reservoir
sealing points and external brake and clutch
system for leaks. Refer to the brake master
cylinder component tests in this section.
Does the system leak?
-+ Yes
REPAIR as necessary. ADD fluid and BLEED
the brake system. REFER to: (206-00 Brake
System
- General Information)
Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General Procedures).
TEST the system for normal operation.
183: CHECK BRAKE WARNING SWITCH OR WIRING I
I rn Ignition switch in position II. I
Remove the brake master cylinder reservoir
filler cap or switch. Allow the float to rest at its
lowest point.
Does the brake warning indicator illuminate?
-+ Yes
The switch or wiring is OK. TEST the system
for normal operation.
-+ No
REFER to: lnstrument Cluster - Vehicles Built I Up To: 1012005 (41 3-01 Instrument Cluster,
I Diagnosis and Testing).
PINPOINT TEST C : VIBRATION WHEN BRAKES ARE APPLIED
TEST CONDITIONS
DETAl LSIRESU LTSIACTIONS
Cl : ROAD TEST THE VEHICLE
Road test the vehicle without applying the
brakes at 40-80 kmlh (25-50 mph).
Is a vibration present?
-+ Yes
REFER to: Noise, Vibration and Harshness
(NVH) (1 00-04 Noise, Vibration and Harsh-
ness, Diagnosis and Testing).
After servicing, TEST the system for normal operation.
-+ No
GO to C2.
2006.0 Fiesta 1212006 G28494en
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206-00-1 5 Brake System - General Information 206-00-1 5
DIAGNOSIS AND TESTING
PINPOINT TEST D : PEDAL GOES DOWN FAST
Dl : ROAD TEST THE VEHICLE
rn Road test the vehicle and apply the foot brake.
Was the brake pedal effort normal?
+ Yes
Vehicle OK.
+ No
GO to
D2.
D2: CHECK BRAKE FLUID LEVEL
Check the brake master cylinder reservoir fluid
level.
Is the fluid level acceptable?
+ Yes
GO to D3.
+ NO
CHECK the brake master cylinder reservoir
sealing points for leaks. REFER to the brake
master cylinder component tests in this
section. ADD fluid and BLEED the brake
system. REFER to: (206-00 Brake System
-
General Information)
Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General
Procedures).
TEST the system for normal operation.
/
2006.0 Fiesta 12/2006 G28494en
TEST CONDITIONS
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