2007 FORD FIESTA coolant

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 05 Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma) 303-01 A-1 05
DISASSEMBLY AND ASSEMBLY
OF SUBASSEMBLIES
Cylinder Head(21 165 6)
' Disassembly 5. Remove the fuel supply manifold.
I. Disconnect the temperature and manifold Discard the O-ring seals.
absolute pressure (T-MAP) sensor electrical
connector.
2. Disconnect the throttle plate control motor
(DC-ISC) electrical connector.
3. Disconnect the fuel injector electrical
connectors.
6. Remove the intake manifold.
Discard the gaskets.
7. Remove the engine rear lifting eye.
8. Remove the coolant distribution housing and
1 ~~~0001735 the ignition coil (El).
4. Remove the engine wiring harness.
2006.0 Fiesta 1212006 G202085en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 06 Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 A-I 06
DISASSEMBLY AND ASSEMBLY
OF SUBASSEMBLIES
Discard the gasket. Install the CMP sensor.
91 Remove the camshaft position (CMP) sensor. 3. NOTE: Install a new coolant distribution
Discard the O-ring seal. housing gasket.
Assembly
1. N0TE:A new cylinder head is supplied
without exhaust manifold studs.
Install the exhaust manifold studs if
necessary.
2. N0TE:lnstall a new camshaft position (CMP)
O-ring seal. Install
the coolant distribution housing and
the ignition coil (El).
4. Install the engine rear lifting eye.
5. N0TE:lnstall new intake manifold gaskets.
2006.0 Fiesta 1212006 G202085en
procarmanuals.com

303-01 A-I 12
Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/lm6L Duratec-1 6V (Sigma)
ASSEMBLY
lnstall the drain plug.
lnstall the thermostat housing.
18. Install the positive crankcase ventilation 21. Install the oil pressure switch.
(PCV) cover.
Apply adhesive to the oil pressure switch
threads.
19' ~CAUTION:T~~ knock sensor (KS) cable
must not touch the cylinder head or the
PCV cover. Position the KS cable at
approximately the
10 o'clock position.
lnstall the KS.
20. N0TE:lnstall a new thermostat housing
gasket.
22' ACAUTION:D~ not damage the coolant
pump impeller.
N0TE:lnstall a new coolant pump gasket.
lnstall the coolant pump.
23, Turn the crankshaft to approximately 25
mm before top dead center (BTDC) on
cylinder number
I.
2006.0 Fiesta 1212006 GI 54225en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llm4L
303-OIA-119 Duratec-1 6V (Sigma)llI6L Duratec-1 6V (Sigma) 303-01 A-1 19
ASSEMBLY
Connect the spark plug electrical connectors 63. Install the timing belt upper cover.
and attach the wires to the valve cover.
I
62. Install the engine front mount bracket.
Tighten the bolts in the indicated order in
three stages.
Stage 1 : Hand tighten bolt 1.
Stage 2: Tighten bolts 2 to 55 Nm.
Stage 3: Tighten bolt 3 to 55 Nm.
64. Install the coolant pump pulley.
2006.0 Fiesta 1~1zoo6 GI 54225en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 24 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-1 24
INSTALLATION
Attach the right-hand halfshaft and the Install the heat shield.
intermediate shaft to the transaxle.
13. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
A~ake sure the snap ring is correctly
seated.
N0TE:lnstall a new snap ring.
Attach the left-hand halfshaft to the
transaxle.
14. Attach the lower arm to the wheel knuckle
on both sides (right-hand side shown).
15. Using the special tool, connect the coolant
hose to the distribution pipe
16. Using the special tool, connect the coolant
hose to the radiator.
2006.0 Fiesta 1212006 Gll3164en
procarmanuals.com

303-01 A-I 29 Engine
- 1.25L Duratec-I
6V (Sigma)ll.4L
Duratec-I 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01A-129
INSTALLATION
45. Attach the power steering line to the power 48.
Connect the engine coolant temperature
i steering pump mounting bracket. (ECT) sensor electrical connector.
46, Install the engine wiring harness support 49.
Connect the generator electrical
brackets. connectors.
Connect the engine ground cable.
50. Connect the air conditioning (AIC)
47. Connect the electronic ignition (El) coil lower-pressure
cut-off switch electrical
electrical connector. connector.
51. Install the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2006.0 Fiesta 1212006 GI 131 64en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-OIA-I31 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-1 31
INSTALLATION
58. Using the special tool, connect the coolant 61. Connect the low-pressure EVAP hose.
hose to the coolant distribution housing.
62. Connect the fuel supply line quick release
59. Using the special tool, connect the coolant coupling.
hose to the coolant distribution housing.
For additional information, refer to: Quick
60. Attach the brake booster vacuum line to
the intake manifold. Release
Coupling (310-00 Fuel System
-
General Information, General Procedures).
63. Connect the fuel return line quick release
coupling.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
2006.0 Fiesta 1212006 GII 3164en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 32 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 32
INSTALLATION
64. Attach the coolant expansion tank to the
67. Attach the power steering fluid reservoir to
bracket. the bracket.
1'
65. Using the special tool, connect the degas
68. Tighten the strut and spring assembly top
hose to the cylinder head.
mount nuts on both sides.
66. Attach the fuel line and the degas line to
69. Connect the powertrain control module
the intake manifold.
(PCM) electrical connector.
Install the cable tie. For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
70. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution
and Filtering, Removal and Installation).
71. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
c,
Removal and Installation). (\,
2006.0 Fiesta 121zo06 GII 31 64en
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