2007 FORD FIESTA coolant

303-01 B-62 Engine - 2.OL Duratec-HE (M14) 303-01 B-62
IN-VEHICLE REPAIR
Tighten bolts 20 to 22 to a torque of 48 Nm. 5. Install the coolant pump pulley.
4. Install the multi-groove belt idler pulley.
6. N0TE:lnstall new front engine mount nuts.
Install the front engine mount.
7, Install the coolant expansion tank.
8. Raise the vehicle.
2006.0 Fiesta 1212006 G451289en
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303-01 B-69 Engine - 2.OL Duratec-HE (M14) 303-01 B-69
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
Special Tool(s) 5. Remove the timing chain.
I Materials I
24003
I I Name Specification
Remover/lnstaller, Hose
Clamp
303-397
Removal
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
6. Disconnect the exhaust gas recirculation
(EGR) valve electrical connector.
Hypoid Gear Oil
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
7. Using the special tool, disconnect the
follow these instructions may result in coolant hose
from the EGR valve.
personal injury.
/
SQM-2C9002-AA
( I. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
2. Remove the exhaust manifold support
bracket retaining bolts.
3. Lower the vehicle.
4. Remove the intake manifold.
For additional information, refer to: Intake
Manifold (303-01 Engine
- 2.OL Duratec-HE
(M14), In-vehicle Repair).
8. Using the special tool, disconnect the
coolant hoses from the coolant outlet
connector.
2006.0 Fiesta 1212006 G451308en
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303-01 B-70 Engine - 2.OL Duratec-HE (M14) 303-01 B-70
IN-VEHICLE REPAIR
9. Disconnect the engine coolant temperature 12. Remove the exhaust manifold upper heat
(ECT) sensor electrical connector.
shield (engine shown removed for clarity).
('
10. Remove the power steering pump return 13. Remove the exhaust manifold lower heat
line support bracket.
shield (engine shown removed for clarity).
11. Remove the generator upper retaining bolt. 14. Remove the exhaust manifold retaining
nuts (engine shown removed for clarity).
Detach the exhaust manifold from the
cylinder head and position it to one side.
Discard the gasket and nuts.
15. CAUTIONS: c
n~ee~ the camshaft bearing caps and the
camshafts in order for installation.
2006.0 Fiesta 12/2006 G451308en
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303-01 B-72 Engine - 2.OL Duratec-HE (M14) 303-01 B-72
IN-VEHICLE REPAIR
Check the valve clearance and adjust if 9. Using the special tool, connect the coolant
necessary. hose to the EGR valve.
/
For additional information, refer to: Valve
Clearance Adjustment
(303-01 Engine - 2.OL
Duratec-HE (M14), General Procedures).
6. Connect the engine coolant temperature
(ECT) sensor electrical connector.
7. Using the special tool, connect the coolant
hoses to the coolant outlet connector.
8. Connect the exhaust gas recirculation (EGR)
valve electrical connector. 10.
N0TE:lnstall a
new exhaust manifold gasket
and nuts.
Tighten the exhaust manifold retaining nuts
(engine shown removed for clarity).
11. Install the exhaust manifold lower heat
shield (engine shown removed for clarity).
2006.0 Fiesta 1212006 G451308en
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303-01 B-75 Engine - 2.OL Duratec-HE (M14) 303-01 B-75
REMOVAL
8. Disconnect the cooling fan motor and 1. Disconnect the EVAP valve electrical
cooling fan resistor electrical connectors. connector. 1 2. Disconnect the low pressure line from the
EVAP valve.
3. Push the EVAP valve from the support
bracket.
9. Remove the cooling fan motor and shroud.
1. Release the cooling fan motor and shroud
from the retaining brackets.
2. Push the cooling fan motor and shroud 13. Disconnect the brake booster vacuum line upwards and then downwards to remove. from the intake manifold.
10. Lower the vehicle. 14. Remove the battery tray support bracket.
11. Using the special tool, disconnect the
coolant hose from the coolant outlet
connector.
12. Detach the evaporative emission (EVAP)
valve from EVAP valve support bracket.
2006.0 Fiesta 1212006 G451290en
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303-01 B-76 Engine - 2.OL Duratec-HE (M14) 303-01 B-76
REMOVAL
15. Disconnect the power steering pump switch 18. Remove the engine wiring harness bracket.
electrical connector.
I
19. Detach the power steering high-pressure
16. Disconnect the catalyst monitor sensor
line retaining bracket from the transaxle.
electrical connector.
20. Remove the coolant expansion tank.
17. Disconnect the engine wiring harness
electrical connector.
2006.0 Fiesta 1212006 G451290en
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303-01 B-86 Engine - 2.OL Duratec-HE (M14) 303-01 B-86
DISASSEMBLY
15. Disconnect the exhaust gas recirculation 18. Disconnect the heated oxygen (H20S)
(EGR) valve electrical connector. sensor electrical connector. f
16. Disconnect the electronic ignition (El) 19. Disconnect the throttle body (TB) electrical
electrical connector. connector.
17. Disconnect the engine coolant temperature 20. Disconnect the intake manifold runner
(ECT) sensor electrical connector. control (IMRC) electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-88 Engine - 2.OL Duratec-HE (M14) 303-01 B-88
DISASSEMBLY
27. Disconnect the positive crankcase
ventilation
(PCV) hose from the intake
manifold. 30.
Using the special tool, remove the spark
plugs.
31. Remove the valve cover.
28. Remove the evaporative emission
(EVAP)
valve support bracket.
32. Using the special tool, disconnect the
coolant hoses.
29. Using the special tool, disconnect the spark
plug electrical connectors.
2006.0 Fiesta 1212006 G451309en
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