2007 FORD FIESTA engine

303-01 B-56 Engine - 2.OL Duratec-HE (M14) 303-01 B-56
IN-VEHICLE
REPAIR
Crankshaft Rear Seal(21 468 4)
Special Tool(s) Install the drain plug.
Materials Name
S~ecification
1 Cleaner I WSK-M2G342-A I
5. Remove the oil level indicator tube lower
retaining bolt.
- -
d 21 135
4 21 179
I Silicone Sealant I WSE-M4G323-A4 I
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Separator, Oil Pan
303-428 (21 -1
79)
Removal
1. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
2. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate
(308-01 Clutch,
Removal and Installation).
3. Drain the engine.
Allow the oil to drain into a suitable container.
4. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal
if
required.
6. Using the special tool, lock the flywheel in
position.
7. Remove the flywheel.
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-57 Engine - 2.OL Duratec-HE (M14) 303-01 B-57
IN-VEHICLE REPAIR
Discard the bolts. 10. Using the special tool, remove the oil pan.
8. Remove the engine front cover lower 11. Remove the crankshaft rear seal carrier.
retaining bolts.
Discard the crankshaft rear seal carrier.
9. Remove the oil pan retaining bolts. Installation
Irn &AUTION:DO not remove the the
installation sleeve before installation.
N0TE:A new crankshaft rear seal carrier is
supplied preassembled with an installation sleeve
that must be removed following installation.
N0TE:lnstall a new crankshaft rear seal carrier.
Install the crankshaft rear seal carrier.
Tighten the retaining bolts in the sequence
shown.
2006.0 Fiesta 1212006 G451307en
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303-01 B-58 Engine - 2.OL Duratec-HE (M14) 303-01 B-58
IN-VEHICLE REPAIR
Discard the installation sleeve. Install the oil pan.
2. Clean the mating faces oft he cylinder blocks 6. Install the engine front cover lower retaining the oil pan and the engine front cover with
bolts.
cleaner.
3. Apply a 3 mm bead of sealant to the oil pan.
7. Tighten the oil pan retaining bolts in the
sequence shown.
4. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within
a further 5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
5. N0TE:Do not tighten the retaining bolts at
this stage.
8. N0TE:lnstall new flywheel retaining bolts.
N0TE:Do not tighten the flywheel retaining bolts
at this stage.
2006.0 Fiesta 1212006 G451307en
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303-01 B-59 Engine - 2.OL Duratec-HE (M14) 303-01 B-59
IN-VEHICLE REPAIR
Install the flywheel. 12. Install the oil level indicator tube lower
retaining bolt.
9. Using the special tool, lock the flywheel in
position. 13.
Install the clutch disc and pressure plate.
10. Tighten the flywheel retaining bolts. For
additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and installation).
14. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
Tighten the bolts in the sequence shown in
three stages.
Stage I: 50 Nm.
Stage2: 80 Nm.
Stage 3: 112 Nm. 15. Fill the engine with engine oil.
11. Remove the special tool. For
additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451307en
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303-01 B-60 Engine - 2.OL Duratec-HE (M14) 303-01 B-60
IN-VEHICLE REPAIR
Engine Front Cover(21 148 0)
f'
General Equipment 6. Detach the coolant expansion tank and lay
I Vehicle jack it to one side.
Materials Name Specification
I Silicone Sealant I WSE-M4G323-A4 I
Removal
1. Remove the crankshaft belt pulley.
For additional information, refer to:
Crankshaft Pulley (303-01 Engine
- 2.OL
Duratec-HE (M14), Invehicle Repair).
2. Remove the timing cover lower bolts.
7. Support the engine with
a vehicle jack.
8. Remove the front engine mount.
Discard the front engine mount nuts.
3. Disconnect the crankshaft position (CKP)
sensor electrical connector.
4. Lower the vehicle.
5. Remove the power steering pump.
For additional information, refer to: Power
Steering Pump
- 2.OL Duratec-HE (M14)
(211 -02 Power Steering, Removal and
Installation).
9. Remove the coolant pump pulley.
2006.0 Fiesta 121~0o6 G451289en
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303-01 B-61 Engine - 2.OL Duratec-HE (M14) 303-01 B-61
IN-VEHICLE REPAIR
10. Remove the drive belt idler pulley.
11. Remove the timing cover upper bolts.
Remove the timing cover.
Apply sealer to the timing cover (bead
diameter:
3 mm).
3. Install the timing cover (engine shown
installation removed for clarity).
Tighten the bolts in the sequence shown.
1. Clean the sealing surfaces of the timing Tighten bolts I to 8 to a torque of 10 Nm.
cover and the cylinder block. Tighten bolt 9 to 48 Nm.
2. N0TE:lnstall the timing cover within 10 Tighten bolts 10 to 19 to a torque of 10 Nm.
minutes of applying the silicon sealer.
2006.0 Fiesta 12/2006 G451289en
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303-01 B-62 Engine - 2.OL Duratec-HE (M14) 303-01 B-62
IN-VEHICLE REPAIR
Tighten bolts 20 to 22 to a torque of 48 Nm. 5. Install the coolant pump pulley.
4. Install the multi-groove belt idler pulley.
6. N0TE:lnstall new front engine mount nuts.
Install the front engine mount.
7, Install the coolant expansion tank.
8. Raise the vehicle.
2006.0 Fiesta 1212006 G451289en
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303-01 B-63 Engine - 2.OL Duratec-HE (M14) 303-01 B-63
IN-VEHICLE REPAIR
9. Connect the CKP sensor electrical
. connector.
10. Install the crankshaft belt pulley.
For additional information, refer to: Crankshaft Pulley (303-01 Engine
- 2.OL
Duratec-HE (M14), In-vehicle Repair).
2006.0 Fiesta 1212006 G451289en
procarmanuals.com