2007 FORD FIESTA engine

303-01 B-24 Engine - 2.OL Duratec-HE (M14) 303-01 B-24
IN-VEHICLE REPAIR
23. Disconnect the brake booster vacuum line
26. Disconnect the positive crankshaft
from the intake manifold.
ventilation
(PCV) hose from the intake
manifold.
24. Remove the oil level indicator and oil level
indicator tube.
27. Remove the intake manifold.
Installation
1. N0TE:lnstall new gaskets if necessary.
To install, reverse the removal procedure.
25. Remove the intake manifold retaining bolts
(engine shown removed for clarity).
Detach the intake manifold from the cylinder
head.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-25 Engine - 2.OL Duratec-HE (M14) 303-01 B-25
IN-VEHICLE REPAIR
Crankshaft Front Seal(21 467 0)
I ! Special Tool(s)
I I Remover, Crankshaft Seal I
Remover, Vibration Damper
Hub
303-509 (2 1 -2 1 3)
Removal
Using the special tool and the crankshaft
pulley retaining bolt, install the crankshaft
front seal (engine shown removed for clarity).
2. Remove the crankshaft pulley retaining bolt
and the special tool.
Discard the crankshaft pulley retaining bolt.
1. Remove the crankshaft pulley.
3. Install the crankshaft pulley.
For additional information, refer to:
For additional information, refer to:
Crankshaft Pulley (303-01 C, In-vehicle
Crankshaft Pulley (303-01 C, In-vehicle
( Repair). Repair).
2. Using the special tool, remove the crankshaft
front seal.
Discard the seal.
Installation
1. N0TE:lnstall a new crankshaft front seal.
2006.0 Fiesta 1212006 G323906en
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303-01 B-26 Engine - 2.OL Duratec-HE (M14) 303-01 B-26
IN-VEHICLE REPAIR
Crankshaft Pulley(21 572 0)
Special Tool(s)
I I Flange Holding Wrench, I
Universal
205-072
Adapter for 205-072
205-072-02
Alignment Tool, Camshaft
Alignment
303-376
Timing Peg, Crankshaft TDC
position
303-507
I I Pliers, Valve Stem Seal
General Equipment
I Bolt M6 x 18 mm I
Materials
Name
S~ecification
I Silicone sealant I WSE-M4G323-A4 I
Removal
I. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering fluid return line
from the retaining clips.
2. Remove the air cleaner retainer.
3. Unclip the engine wiring harness bracket at
the intake pipe.
4. Unclip the engine wiring harness at the intake
pipe.
2006.0 Fiesta 1212006 G451288en
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303-01 B-27 Engine - 2.OL Duratec-HE (M14) 303-01 B-27
IN-VEHICLE REPAIR
4. Detach the positive crankcase ventilation 7. Remove the EVAP valve bracket.
(PCV) hose from the valve cover.
8. Using the special tool, disconnect the spark
5. Disconnect the camshaft position sensor plug electrical
connectors.
(CMP sensor) electrical connector.
6. Remove the air cleaner retainer.
9. Using the special tool, remove the spark
plugs.
2006.0 Fiesta 1212006 G451288en
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303-01 B-28 Engine - 2.OL Duratec-HE (M14) 303-01 B-28
IN-VEHICLE REPAIR
10. Remove the valve cover.
11. Remove the drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
12.
N0TE:Only rotate the crankshaft in the
normal direction of rotation.
Rotate the crankshaft until piston no.
1 is
approx. 45 degrees before TDC. Using
the special tool, remove the crankshaft
pulley.
14. Remove the crankshaft front seal.
For additional information, refer to:
Crankshaft Front Seal (303-01 Engine
-
2.OL Duratec-HE (M14), Invehicle Repair).
15. Remove the front friction washer (engine
shown removed for clarity).
. Discard the friction washer.
16. N0TE:Do not damage the inner constant
13.
N0TE:Do not discard the crankshaft pulley velocity
(CV) joint boot.
bolt. Pull the inner CV joint boot off the
intermediate shaft.
2006.0 Fiesta 1212006 G451288en
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303-01 B-29 Engine - 2.OL Duratec-HE (M14) 303-01 B-29
IN-VEHICLE REPAIR
Remove and discard the CV joint boot clamp. 5. Install the special tool.
Installation 6. Raise the vehicle. For additional information,
refer to: (1 00-02 Jacking and Lifting)
1. N0TE:lnstall a new front friction washer.
Jacking (Description and Operation),
Install the front friction washer (engine
Lifting (Description and Operation).
shown removed for clarity).
7. Remove the cylinder block lower blanking
plug and install the special tool.
2. Install the crankshaft front seal.
For additional information, refer to:
8. N0TE:Only rotate the crankshaft in the
Crankshaft Front Seal (303-01 Engine - 2.OL normal direction of rotation.
Duratec-HE (M14), In-vehicle Repair).
Rotate the crankshaft using the crankshaft
3. Lower the vehicle.
pulley bolt until the crankshaft contacts the
4. N0TE:Only rotate the camshafts in the special
tool.
normal direction of rotation.
Carefully rotate the camshafts using a
spanner until the cams of cylinder no. 4 are
positioned at the valve overlap.
2006.0 Fiesta 1212006
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303-01 B-30 Engine - 2.OL Duratec-HE (M14) 303-01 B-30
IN-VEHICLE REPAIR
9. Remove the crankshaft pulley bolt. 12. Remove the M6 x 18 mm bolt.
Discard the bolt.
lorn ACAUTION:T~~~~~~ M6 x 18 mm bolt
hand-tight only.
Install the crankshaft pulley and fasten to
the engine front cover with an
M6 x 18 mm
bolt.
11. N0TE:lnstall a new crankshaft pulley bolt.
Counterhold the crankshaft pulley using the
special tools and tighten the crankshaft
pulley bolt.
Tighten the bolt in two stages.
Stage 1: I00 Nm.
Stage 2: 90 degrees. 13.
Lower
the vehicle.
14. Remove the special tool.
I 1 15. Raise the vehicle. For additional
information, refer to:
(100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
16. Remove the special tool.

17. N0TE:Only rotate the crankshaft in the
normal direction of rotation.
2006.0 Fiesta 1212006 G451288en
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303-01 B-31 Engine - 2.OL Duratec-HE (M14) 303-01 B-31
IN-VEHICLE REPAIR
Rotate the crankshaft one and three quarters Check
the position of the crankshaft pulley
of a rotation until piston no.
1 is approx. 45 - using the M6 x 18 mm bolt.
I degrees before TDC.
18. Install the special tool.
19. N0TE:Only rotate the crankshaft in the
normal direction of rotation.
21. Lower the vehicle.
22. N0TE:H the special tool cannot be attached,
correct the valve timing.
Check the position of the camshafts using
the special tool.
Rotate the crankshaft until no.
1 piston is at
TDC.
23. Remove the special tool.
20m ~CAUTION:T~~~~~~ the M6 x 18 mrn bolt
finger-tight only.
N0TE:lf the M6 x 18 mm bolt cannot be installed,
correct the valve timing.
2006.0 Fiesta 1212006 G451288en
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