Page 1117 of 1226
308-03-27 Manual TransmissionlTransaxle 308-03-27
REMOVAL
23. Detach the coolant expansion tank from Discard the gasket.
, . the bracket and position it to one side.
24m ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
25. Disconnect the vehicle speed sensor (VSS)
electrical connector (if equipped).
26. Detach the exhaust flexible pipe from the
catalytic converter.
27. Remove the battery tray support bracket.
28. Remove the engine and transaxle rear
mount.
Discard the nuts.
2006.0 Fiesta 1212006 GI1 3290en
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Page 1118 of 1226
308-03-28 Manual Transmission/Transaxle 308-03-28
REMOVAL
29. Using the special tools, lower the engine
and transaxle assembly.
30. Remove the engine and transaxle rear
33. Remove the transaxle right-hand retaining
mount retaining bracket. bolts.
31. Remove the transaxle lower retaining bolts. 34. Remove the transaxle left-hand retaining
bolt.
32. N0TE:Secure the transaxle with a retaining
strap on the transmission jack.
2006.0 Fiesta 1212006 GI I 3290en
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Page 1119 of 1226
308-03-29 Manual Transmission/Transaxle 308-03-29
REMOVAL
35. Using a suitable transmission jack, remove
the transaxle.
2006.0 Fiesta 1212006 GI I 3290en
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Page 1120 of 1226
308-03-30 Manual Transmission/Transaxle 308-03-30
REMOVAL
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1 -1 40-0 1
)
Adapter for 303-290A
303-290-03A (2 1
- 1 40-03A)
21 14003
@ 21 14005
General Equipment
Adapter for 303-290A
303-290-05A (2 1
-1 40-05A)
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-06 (2 1 -1 40-06)
I Transmission jack I
Removal
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Install the special tools.
4. Remove the engine wiring harness bracket.
2006.0 Fiesta 1212006 G453416en
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Page 1121 of 1226
308-03-31 Manual TransmissionlTransaxle 308-03-31
REMOVAL
5. Remove the transaxle upper retaining bolts. Detach the wiring harness from the retaining
bracket.
6. Detach the power steering high-pressure line
retaining bracket from the transaxle. 10.
Disconnect the reversing lamp switch
electrical connector.
7. Remove the front wheels and tires.
11. Remove the gearshift cables cover.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
I
and Installation).
8. Remove the wiring harness retaining bracket.
9. Remove the starter motor. 12.
Detach the gearshift cables from the
transaxle.
1. Detach the gearshift cables and the selector
cable from the selector levers.
- -
2006.0 Fiesta 1212006 G453416en
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Page 1122 of 1226

308-03-32 Manual Transmission/'rransaxle 308-03-32
REMOVAL
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket. 17' ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
/
in failure. \.
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint.
13. Remove the accessory drive belt cover.
14. Remove the engine support insulator.
15. Remove the left-hand halfshaft.
For additional information, refer to: Front
Halfshaft LH
(205-04 Front Drive
Halfshafts, Removal and Installation).
16. Remove the right-hand halfshaft.
For additional information, refer to: Front
Halfshaft RH
(205-04 Front Drive
Halfshafts, Removal and Installation).
18. Lower the vehicle.
Igm ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
20.
Detach the exhaust flexible pipe from the
catalytic converter.
2006.0 Fiesta 1212006 G453416en
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Page 1123 of 1226
308-03-33 Manual Transmission/Transaxle 308-03-33
REMOVAL
Discard the gasket.
,
23. Using the special tools, lower the engine
and transaxle assembly.
21. Remove the battery tray support bracket.
24. Remove the engine and transaxle rear
mount retaining bracket.
22. Remove the engine and transaxle rear
mount.
Discard the nuts. 25. Raise and support the vehicle. For
additional information, refer to:
(1 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
26. Remove the transaxle lower retaining bolts.
27. N0TE:Secure the transaxle with a retaining
strap on the transmission jack.
2006.0 Fiesta 1212006 G453416en
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Page 1124 of 1226
308-03-34 Manual Transmission/Transaxle 308-03-34
REMOVAL
Using a suitable transmission jack, support
the transaxle. 30. Using a suitable transmission jack, remove
the transaxle.
//
28. Remove the transaxle right-hand retaining
bolts.
29. Remove the transaxle left-hand retaining
bolt.
2006.0 Fiesta luzoo6 G453416en
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