Page 136 of 1226
204-02-1 4 Rear Suspension 204102-14
REMOVAL AND INSTALLATION
14. Connect the parking brake cable on both 18. Tighten the shock absorber lower mounting
sides. bolt on both sides.
f
15. Attach the rear wheel speed sensor and 19. Adjust the parking brake cable.
brake hose retaining bracket to the beam
For additional information, refer to: Parking
axle on both sides.
Brake Cable Adjustment
- Vehicles With:
Install the retaining bolt. Rear Drum Brakes (206-05 Parking Brake
and Actuation, General Procedures).
16. Install the rear wheels and tires.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires,
Removal and Installation).
All vehicles
17. Tighten the beam axle retaining bolts on
both sides.
2006.0 Fiesta 1212006 GI 83767en
procarmanuals.com
Page 144 of 1226
204-02-22 Rear Suspension 204-02-22
REMOVAL AND INSTALLATION
3. N0TE:Final tightening of the trailing arm 6. Install the beam axle retaining bolts on both
bushing retaining nut and bolt must be
sides.
carried out at the installation setting.
N0TE:The spacer must be positioned exactly as
illustrated.
Using the fabricated spacer, set the beam
axle bracket to the installation setting.
4. N0TE:Final tightening of the trailing arm
bushing retaining nut and bolt must be
carried out at the installation setting.
Install the trailing arm bushing retaining nut
and bolt.
Remove the spacer.
5. Raise the beam axle.
7. Lower and remove the transmission jack.
8. Attach the parking brake cable to the beam
axle on both sides.
9. Connect the wheel speed sensor electrical
connector.
10. Lower the vehicle.
(
2006.0 Fiesta 1212006 G289770en a
procarmanuals.com
Page 178 of 1226

206-00-6 Brake System - General Information 206-00-6
DIAGNOSIS AND TESTING
Symptom
Vibration when the brakes are
applied Possible
Sources Action
Grease or fluid on the brake
shoes or brake pads; glazed
linings. INSTALL
new brake shoes or
brake pads. REFER to:
i
Brake Shoes (206-02 Drum
Brake, Removal and Installa-
tion),
Brake Pads (206-03 Front Disc
Brake, Removal and Installa-
tion),
Brake Pads (206-04 Rear Disc Brake, Removal and Installa-
tion).
Worn or damaged brake shoes
or brake pads. INSTALL
new brake shoes or
brake pads. REFER to:
Brake Shoes (206-02 Drum
Brake, Removal and Installa-
tion),
Brake Pads (206-03 Front Disc
Brake, Removal and Installa-
tion),
Brake Pads (206-04 Rear Disc
Brake, Removal and Installa-
tion).
Loose caliper mounting
bolt(s). TIGHTEN the caliper mounting
bolt(s). REFER to:
Specifications (206-03 Front Disc Brake, Specifications),
Specifications (206-04 Rear Disc Brake, Specifications).
Insufficient grease on sliding grease
where neces-
parts.
Damaged brake drum contact
surface. REFER to: Brake Drum (206-
02 Drum Brake, Removal and
Installation).
Loose or missing rear wheel
spindle bolts. TIGHTEN or
INSTALL new rear
wheel spindle bolts.
REFER to: Specifications (204-
02 Rear Suspension, Specifications).
Go to Pinpoint Test
C.
2006.0 Fiesta 1212006 G28494en
procarmanuals.com
Page 208 of 1226
206-02-2 Drum Brake 206-02-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
I Grease - brake shoe adjuster I SAM-1C1024-A I
Silicon dielectric compound
I Super DOT 4 brake fluid I ESD-M6C57-A I
Specification
ESA-MI C171-A
Drum Brake Specification
I Brake shoe width I 36 mm I
-- -- - -
New brake drum nominal diameter
Worn brake drum discard diameter
*
1 worn brake shoe lining discard thickness * I I mm I
203 mm
204 mm
I * When the discard diameterlthickness has been reached, install a new brake drumlbrake shoes.
Toraue S~ecifications
I Description I Nm
I Wheel spindle retaining bolts I 70 I 52 I - I
I Wheel speed sensor retaining bolt I 10 I - I 89 I
2006.0 Fiesta 1212006 G22863en
Wheel cylinder retaining bolts
Brake hose to wheel cylinder union 10
17 -
13
procarmanuals.com
Page 221 of 1226

206-03-5 Front Disc Brake 206-03-5 - - --- -- -
REMOVAL AND INSTALLATION
Brake Pads(l2 234 0)
i Special Tool(s) Remove the brake hose retaining clip.
Retractor, Brake Caliper
Piston
206-005
Materials
Name Specification
I Silicone Grease I ESE-MlC171-A I
Removal
Brake Fluid - Super
I DOT4 4m &AUTION:S~~~~~~ the brake caliper to
prevent load being placed on the brake hose.
ESD-M6C57-A
Detach the brake caliper from the brake
caliper anchor plate.
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be 1. Remove the brake caliper retaining bolt
immediately washed down with cold water. covers (if equipped).
2. Remove the brake caliper retaining bolts.
I. Remove the wheel and tire. I i For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
2. Remove the brake caliper retaining clip.
3. N0TE:Make a note of the position of the
brake hose to aid installation.
Detach the brake hose from the brake hose
support bracket.
5. Remove the brake pads.
2006.0 Fiesta 1212006 G149890en
procarmanuals.com
Page 223 of 1226

206-03-7 Front Disc Brake 206-03-7
REMOVAL AND INSTALLATION
Brake Caliper(l2 243 0) /
' General Equipment 2. Disconnect the brake hose.
Brake hose
clamp
Materials
Name Specification
I Silicone Grease I ESE-MlC171-A I
Removal
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the wheel and tire.
4. Remove the brake caliper.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal I. Remove the brake caliper retaining bolt
and Installation). covers (if equipped).
2. Remove the brake caliper retaining clip. 2. Remove the brake caliper retaining bolts.
5. Remove the brake pads.
3' ACAUTION:C~~ the brake hose to prevent
fluid loss or dirt ingress.
N0TE:Use a wrench to prevent the brake hose
from rotating.
Disconnect the brake hose from the brake
caliper.
I. Using a brake hose clamp, clamp the brake
hose.
Installation
ACAUTION:D~ not twist the brake hose
when connecting the brake hose to the brake
caliper to prevent damage to the brake hose.
- -
2006.0 Fiesta 1212006 G149891en
procarmanuals.com
Page 276 of 1226
206-09A-2 Anti-Lock Control 206-09A-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specificat
1 ions I
I Super DOT 4 brake fluid
Hydraulic control unit (HCU) to support bracket
retaining bolts
I Wheel speed sensor retaining bolts I 9 I - I 80 I
HCU support bracket retaining bolts
Brake tube to HCU unions
I Anti-lock brake system (ABS) module to HCU I 5 I - I 44 I
I retaining bolts
20
18
2006.0 Fiesta 1212006 GII 2960en
15
13 -
-
procarmanuals.com
Page 300 of 1226
206-09B-2 Anti-Lock Control - Traction Control 206-09B-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
I I Specifications I {-
I Super DOT 4 brake fluid I ESD-M6C57-A 1 \.,
Torque S~ecifications
Hydraulic control unit (HCU) support bracket
retaining bolts
2006.0 Fiesta 1212006 G89252en
HCU retaining bolts
Brake tube to HCU union
Wheel speed sensor retaining bolt 23 10
13
9 17
-
-
10
-
89
-
80
procarmanuals.com