2007 FORD FIESTA wheel bolts

206-09C-2 Anti-Lock Control - Stability Assist 206-096-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specificat
I ions 1
/ Super DOT 4 brake fluid
Torque Specifications
Description
I Nm I Ib-ft I Ib-in I
HCU support bracket retaining bolts I 20 I 15 I - I
Hydraulic control unit (HCU) to support bracket
retaining bolts
Brake tube to HCU unions
I 18 I 13 I - I
9
Wheel speed sensor retaining bolts I 9 I - I 80 I
Stability assist module to HCU retaining bolts I 5 I - I 44 I
2006.0 Fiesta 12/2006 G314562en
Yaw rate sensor and accelerometer assembly
retaining bolts
Yaw rate sensor and accelerometer assembly cover
retaining bolts 5
4
-
-
44
35
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21 1 -00-1 3 Steering System - General Information 211-00-13
DIAGNOSIS AND TESTING
Steering does not vary with
increased wheel rotation Possible Sources
Action
Loose steering gear retaining
bolts.
CHECK and INSTALL new
steering gear retaining bolts as
necessary.
REFER to: Specifications
(21 1 -
02 Power Steering, Specifica-
tions).
Worn power steering pump. INSTALL
a new power steering
pump. REFER to:
(21 1-02
Power Steering)
Power Steering Pump
- I .3L
Duratec-8V
(Rocam)
(Removal and lnstallation),
Power Steering Pump
- I .25L
Duratec-16V (Sigma)/l.4L
Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma),
Vehicles With: Air Condi-
tioning (Removal and Installa-
tion),
Power Steering Pump
- 1.25L
Duratec-I 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)/l.GL
Duratec-I 6V (Sigma),
Vehicles Without: Air Condi-
tioning (Removal and Installa-
tion),
Power Steering Pump
- 1.4L
Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
Power Steering Pump
- 2.OL
Duratec-HE (M14) (Removal
and lnstallation).
Worn tie-rod. CARRY
OUT the tie-rod
component test. REFER to Tie-
Rod Component Test in this
procedure.
Worn tie-rod ends. INSTALL new
components as
necessary.
REFER to: Tie Rod End
(21 1-
03 Steering Linkage, Removal and Installation).
Worn front suspension bush-
ings. CHECK and INSTALL new
components as necessary.
REFER to: Suspension System
(204-00 Suspension System
- General Information,
Diagnosis and Testing).
2006.0 Fiesta 1212006 GI 49906en
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211 -00-14 Steering System - General Information 21 1-00-1 4
DIAGNOSIS AND TESTING
Symptom
Engine stalls when parking with
engine speed at idle Possible
Sources Action
I Worn front suspension lower 1. CARRY OUT the suspension f-
ball joint inspection component'
test.
REFER to: Suspension System
(204-00 Suspension System
- General Information,
Diagnosis and Testing).
Steering gear bushings worn
or perished. CHECK
and INSTALL new
components as necessary.
REFER to: Steering Gear
Bushing (21 1-02 Power
Steering, Removal and
Installation).
Loose steering gear retaining
bolts. CHECK and INSTALL new
steering gear retaining bolts as
necessary.
REFER to: Specifications (21 1
-
02 Power Steering, specifica-
tions).
Loose steering column retaining bolts.
CHECK and INSTALL new
steering column retaining bolts as necessary.
REFER to: Specifications (21 1
-
04 Steering Column,
Specifications).
Loose steering column to
steering gear pinion retaining bolt. CHECK
and INSTALL a new
steering column to steering
gear pinion retaining bolt as
necessary.
REFER to: Specifications (21 1
-
02 Power Steering, specifica-
tions).
I Excessive steering gear back-
lash. CARRY
OUT the steering
linkage component test.
REFER to Steering Linkage
Component Test in this
procedure.
Power steering pressure (PSP)
or additional information, refer
switch or circuit.
1. I to WDS.
Components Tests
Steering Linkage
column bearing wear, steering column universal
joint free play, steering wheel or steering column
looseness. The steering column cannot be
repaired. Install a new steering column.
('- .,
1. Grasp the steering wheel firmly and move it up REFER to: Steering Column
(21 1-04 Steering "'
and down and to the left and right without Column, Removal and Installation).
turning the steering wheel, to check for steering
2006.0 Fiesta 1212006 Gl49906en
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21 1 -00-23 Steering System - General Information 21 1 -00-23
GENERAL PROCEDURES
Power Steering System Flushing - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/lm6L Duratec-1 6V
(Sigma)(l3 001 0)
I. Raise and support the vehicle. For additional
information, refer to: (1
00-02 Jacking and
Lifting)
ES21202
Jacking (Description and Operation),
Lifting (Description and Operation).
Socket, Spark Plug
303-499 (2
1 -202) Allow
the fluid to drain into a suitable
container.
2. Disconnect the crankshaft position (CKP) 4. Place the end of the power steering fluid
sensor electrical connector.
reservoir return hose into a suitable
container.
5. Lower the vehicle until the wheels are clear
of the floor to allow the steering wheel to be
rotated from lock to lock.
6. Remove the air cleaner.
3. N0TE:Using a suitable blanking cap, cap the
end of the hose from the power steering fluid
reservoir.
Disconnect the power steering fluid reservoir
return hose quick release coupling.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
1. Disconnect the air cleanei- outlet pipe.
2. Disconnect the air cleaner inlet pipe.
3. Remove the retaining bolts.
2006.0 Fiesta 1212006 G91886en
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21 1-00-24 Steering System - General Information 21 1-00-24
GENERAL PROCEDURES
7. Disconnect the spark plug wires. With the aid of another technician add 1 liter
of clean power steering fluid.
11. Wait 60 seconds to allow the starter motor
to cool.
*' ACAUTION:DO not continuously crank
the engine for more than
30 seconds, as
damage to the starter motor may result.
N0TE:When flushing the power steering system,
make sure that the power steering fluid in the
reservoir does not fall below the minimum mark.
While cranking the engine for a further 30
seconds turn the steering wheel from lock
to lock.
8. Using the special tool, remove the spark
plugs. With the aid of another technician add a
further
1 liter of clean power steering fluid.
13. When all the fluid has been used, turn the
ignition switch to the OFF position.
14. Using the special tool, install the spark
plugs.
9. N0TE:When filling the power steering fluid
reservoir, make sure that the power steering
fluid is clean and not agitated prior to use.
The fluid should be poured slowly into the
reservoir to minimize the possibility of
aeration. The fluid level should be checked
with the fluid cold.
15. Connect the spark plug wires.
Fill the power steering reservoir to the
MAX
mark with the appropriate fluid.
For additional information, refer to:
Specifications
(211 -00 Steering System -
General Information, Specifications).
lo' ACAUTION:D~ not continuously crank
the engine for more than
30 seconds, as
damage to the starter motor may result.
N0TE:When flushing the power steering system,
make sure that the power steering fluid in the
reservoir does not fall below the minimum mark.
While cranking the engine for no more than
30 seconds turn the steering wheel from lock
to lock.
16. Install the air cleaner.
I. Install the retaining bolts.
2. Connect the air cleaner inlet pipe.
2006.0 Fiesta la2006 G91886en
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21 1-02-20 Power Steering 211 -02-20
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 2.OL
Duratec-HE (M14) RHD
Special Tool(s)
I
- -
I Remover, Power Steering I
General Equipment 3.
Remove the air cleaner intake pipe resonator.
1. Remove the air cleaner intake pipe duct
retaining bolts.
2. Remove the air cleaner intake pipe and air
cleaner intake pipe duck assembly.
3. Detach the air cleaner intake pipe resonator
from the radiator grille opening panel.
Transmission jack
1. Remove the right-hand headlamp assembly. 5. N0TE:Make sure that the road wheels are in
For additional information, refer to: the
straight ahead position.
4.
Remove the battery tray.
Materials
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). For additional information, refer
to: Battery
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
Intake Air Distribution and Filtering,
Removal and Installation).
Name
Specification Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
2006.0 Fiesta 1212006 G458165en
1 Grease I SA-M 1 C9 1 07-A and Installation).
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Engine - I .25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)ll .6L Duratec-I 6V (Sigma)
SPECIFICATIONS
1 Description I Nm I Ib-ft I Ib-in I
I Camshaft pulley retaining bolt I 60 I 44 I - I
Timing belt tensioner two bolts fixing
Timing belt tensioner central bolt fixing
Crankshaft position (CKP) sensor bracket to
cylinder block retaining bolts
I Crankshaft rear oil seal carrier retaining bolts I 9 1 - I 80 I
20
25
I Cylinder block blanking plug I 20 I 15 1 - I
I Crankshaft pulley retaining bolt I a) I - I - I
15
18
I Engine coolant temperature (ECT) sensor I 18 I 13 I - I
-
-
I Exhaust manifold studs I 10 I - I 89 I
Positive crankcase ventilation (PCV) cover retaining
1 bolts Fuel
rail to intake manifold
Knock sensor (KS) retaining bolt
I Thermostat housing retaining bolts I 9 I - 1 80 I
I Flywheel to crankshaft retaining bolts I a) I - I - I
15
20
I Selector lever cable bracket to transaxle I 20 I 15 I I
11
15
Transaxle retaining bolts
Torque converter retaining nuts
I Intermediate shaft center bearing cap retaining nuts 1 25 I 18 I - I
-
-
I Ground cable to cylinder head retaining bolt I 18 I 13 I - I
47
27
Suspension strut and spring assembly top mount
retaining nuts
I a) Refer to procedure in this section.
35
20
2006.0 Fiesta 1212006 GI 54208en
-
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-68 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-68
IN-VEHICLE REPAIR
Crankshaft Rear Seal(21 468 4)
Discard the crankshaft rear oil seal carrier.
Removal
Special Tool(s) Discard the bolts.
Vehicles with manual transaxle
21168
21 540
1. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and lnstallation).
2. Using the special tool, remove the flywheel.
Discard the bolts. Locking
Tool, Flywheel
303-393 (21 -1 68)
Gauge, Bolt Angle
303- 1 74 (2 1 -540)
Installation
All vehicles
4. Remove the crankshaft rear oil seal carrier.
All vehicles
1. Clean the crankshaft journal.
2. N0TE:lnstall a new crankshaft rear oil seal
carrier.
N0TE:A new crankshaft rear oil seal carrier is
supplied with an alignment sleeve which must be
removed following installation.
Vehicles with automatic transaxle N0TE:Do not lubricate the oil seal or crankshaft
3. Using the special tool, remove the flexplate. journal.
2006.0 Fiesta 1212006 GI 83743en
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