Page 706 of 1226
303-01 B-84 Engine - 2.OL Duratec-HE (M14) 303-01 B-84
DISASSEMBLY
2. Remove the exhaust manifold upper heat 5. Remove the generator.
shield.
6. Using the special tools, mount the engine to
3. Remove the exhaust manifold lower heat the mounting stand.
shield.
7. Remove the special tool.
4. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Drain the engine.
Allow the oil to drain into a suitable container.
9. N0TE:lnspect the oil drain plug seal for
damage. Install a new drain plug and seal
if
necessary.
2006.0 Fiesta 1212006 G451309en
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Page 707 of 1226
303-01 B-85 Engine - 2.OL Duratec-HE (M14) 303-01 B-85
DISASSEMBLY
Install the drain plug. 12.
Disconnect the oil pressure switch
electrical connector.
10. Detach the engine wiring harness bracket
from the intake manifold. 13.
Disconnect the fuel injector electrical
connectors.
11. Disconnect the knock sensor
(KS) electrical
connector. 14.
Disconnect the camshaft position
(CMP)
sensor electrical connector.
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Page 709 of 1226
303-01 B-87 Engine - 2.OL Duratec-HE (M14) 303-01 B-87
DISASSEMBLY
21. Detach the starter motor electrical
connector from the intake manifold. Discard the
gasket.
25. Remove the oil level indicator and oil level
22. Disconnect the manifold absolute pressure indicator
tube.
(MAP) sensor electrical connector.
26. Remove the intake manifold.
23. Remove the exhaust manifold lower
retaining bolts.
24. Remove the exhaust manifold.
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Page 713 of 1226
303-01 B-91 Engine - 2.OL Duratec-HE (M14) 303-01 B-91
DISASSEMBLY
43. Remove the oil pump chain guide. 2. Remove the oil pump chain and the oil pump
sprocket.
I
44. Remove the oil pump chain tensioner. 47. Remove the front friction washer (if
equipped).
Discard the friction washer.
45.
Using the special tools, loosen the oil pump
sprocket retaining bolt.
46. Remove the oil pump chain.
48. Remove the crankshaft sprocket.
1. Remove the oil pump sprocket retaining bolt. 49, Remove the rear friction washer (if
equipped).
2006.0 Fiesta 1212006 G451309en
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Page 715 of 1226
303-01 B-93 Engine - 2.OL Duratec-HE (M14) 303-01 B-93
DISASSEMBLY
Discard the gasket. 59. Using
the special tool, lock the flywheel in
position.
56. Remove the crankcase vent oil separator.
60. Remove the flywheel.
Discard the bolts.
57.
Remove the oil filter adapter.
Discard the gasket.
61.
Remove the special tool.
62. Remove the oil pan.
58. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure 'late (308-01 Clutch, 63. Remove the crankshaft rear seal carrier.
Removal and Installation).
2006.0 Fiesta 1212006 G451309en
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Page 716 of 1226
303-01 B-94 Engine - 2.OL Duratec-HE (M14) 303-01 B-94
DISASSEMBLY
Discard the seal carrier.
64. Remove the oil pump.
2006.0 Fiesta 1212006 G451309en
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Page 717 of 1226
303-01 5-95 Engine - 2.OL Duratec-HE (M14) 303-01 5-95
ASSEMBLY
Engine(21 134 8)
, Special Tool(s)
I 1 Alignment Plate, Camshaft I
15030A
20507202
Removerllnstaller, Hose
Universal Flange Holding
Wrench
205-072
(1 5-030A)
Adapter for 205-072 205-072-02 (1 5-030A-02)
Clamp
303-397 (24-003) Special
Tool(s)
I Pliers,
Valve Stem Seal
General Equipment
I Engine hoist
1~6 x 18 mm bolt 1
I Straight edge I
Materials
Name Specification
I Silicone Sealant I WSE-M4G323-A4 I
I Hypoid Gear Oil I SQM-2C9002-AA I
Assembly
1. Install the oil pump.
Tighten the bolts in the sequence shown in
two stages.
Stage I:
10 Nm.
Stage2:23Nm.
*' ACAUTION:DO not remove the the
installation sleeve before installation.
N0TE:A new crankshaft rear seal carrier is
supplied preassembled with an installation sleeve
that must be removed following installation.
N0TE:lnstall a new crankshaft rear seal carrier.
Install the crankshaft rear seal carrier.
2006.0 Fiesta 1212006 G451310en
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Page 718 of 1226
303-01 B-96 Engine - 2.OL Duratec-HE (M14) 303-01 B-96
ASSEMBLY
Tighten the bolts in the sequence shown. 7. N0TE:lnstall new flywheel bolts.
Install the flywheel.
Clean the mating faces of the cylinder block
I
and the oil pan with a suitable metal surface
cleaner.
8. Using the special tool, lock the flywheel in
position.
N0TE:lnstall the oil pan within 10 minutes
of applying the sealant and tighten the
retaining bolts within a further
5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
9. Tighten the flywheel bolts.
Tighten the bolts in the sequence shown in
three stages.
5. Using a suitable straight edge, align the oil Stage 1: 50 Nm.
pan to the cylinder block mating face on the Stage 2: 80 Nm.
timing chain side. Stage 3: 11 2 Nm. I I
6. Tighten the oil pan retaining bolts.
Tighten the bolts in the sequence shown.
l I. -.
10. Remove the special tool.
2006.0 Fiesta 1212006 G451310en
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