2007 FORD FIESTA engine oil

303-01 B-55 Engine - 2.OL Duratec-HE (M14) 303-01 B-55
IN-VEHICLE REPAIR
7. Remove the oil pump. 3.
Using the special tools, tighten the oil pump
sprocket retaining bolt.
Installation 4. Install the oil pump chain tensioner.
I. lnstall the oil pump.
Tighten the bolts in the sequence shown in
two stages.
Stage
I : 10 Nm
Stage
2: 23 Nm
2. N0TE:Do not tighten the oil pump sprocket
retaining bolt at this stage.
lnstall the oil pump chain.
1. lnstall the oil pump chain and the oil pump
sprocket.
2. lnstall the oil pump sprocket retaining bolt.
5. Install the oil pump chain guide.
6. lnstall the oil pan.
For additional information, refer to: Oil Pan
(303-01 Engine
- 2.OL Duratec-HE (M14),
In-vehicle Repair).
7. lnstall the timing chain.
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
2006.0 Fiesta i212006 G37459en
procarmanuals.com

303-01 B-56 Engine - 2.OL Duratec-HE (M14) 303-01 B-56
IN-VEHICLE
REPAIR
Crankshaft Rear Seal(21 468 4)
Special Tool(s) Install the drain plug.
Materials Name
S~ecification
1 Cleaner I WSK-M2G342-A I
5. Remove the oil level indicator tube lower
retaining bolt.
- -
d 21 135
4 21 179
I Silicone Sealant I WSE-M4G323-A4 I
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Separator, Oil Pan
303-428 (21 -1
79)
Removal
1. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
2. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate
(308-01 Clutch,
Removal and Installation).
3. Drain the engine.
Allow the oil to drain into a suitable container.
4. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal
if
required.
6. Using the special tool, lock the flywheel in
position.
7. Remove the flywheel.
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-57 Engine - 2.OL Duratec-HE (M14) 303-01 B-57
IN-VEHICLE REPAIR
Discard the bolts. 10. Using the special tool, remove the oil pan.
8. Remove the engine front cover lower 11. Remove the crankshaft rear seal carrier.
retaining bolts.
Discard the crankshaft rear seal carrier.
9. Remove the oil pan retaining bolts. Installation
Irn &AUTION:DO not remove the the
installation sleeve before installation.
N0TE:A new crankshaft rear seal carrier is
supplied preassembled with an installation sleeve
that must be removed following installation.
N0TE:lnstall a new crankshaft rear seal carrier.
Install the crankshaft rear seal carrier.
Tighten the retaining bolts in the sequence
shown.
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-58 Engine - 2.OL Duratec-HE (M14) 303-01 B-58
IN-VEHICLE REPAIR
Discard the installation sleeve. Install the oil pan.
2. Clean the mating faces oft he cylinder blocks 6. Install the engine front cover lower retaining the oil pan and the engine front cover with
bolts.
cleaner.
3. Apply a 3 mm bead of sealant to the oil pan.
7. Tighten the oil pan retaining bolts in the
sequence shown.
4. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within
a further 5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
5. N0TE:Do not tighten the retaining bolts at
this stage.
8. N0TE:lnstall new flywheel retaining bolts.
N0TE:Do not tighten the flywheel retaining bolts
at this stage.
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-59 Engine - 2.OL Duratec-HE (M14) 303-01 B-59
IN-VEHICLE REPAIR
Install the flywheel. 12. Install the oil level indicator tube lower
retaining bolt.
9. Using the special tool, lock the flywheel in
position. 13.
Install the clutch disc and pressure plate.
10. Tighten the flywheel retaining bolts. For
additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and installation).
14. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
Tighten the bolts in the sequence shown in
three stages.
Stage I: 50 Nm.
Stage2: 80 Nm.
Stage 3: 112 Nm. 15. Fill the engine with engine oil.
11. Remove the special tool. For
additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-69 Engine - 2.OL Duratec-HE (M14) 303-01 B-69
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
Special Tool(s) 5. Remove the timing chain.
I Materials I
24003
I I Name Specification
Remover/lnstaller, Hose
Clamp
303-397
Removal
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
6. Disconnect the exhaust gas recirculation
(EGR) valve electrical connector.
Hypoid Gear Oil
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
7. Using the special tool, disconnect the
follow these instructions may result in coolant hose
from the EGR valve.
personal injury.
/
SQM-2C9002-AA
( I. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
2. Remove the exhaust manifold support
bracket retaining bolts.
3. Lower the vehicle.
4. Remove the intake manifold.
For additional information, refer to: Intake
Manifold (303-01 Engine
- 2.OL Duratec-HE
(M14), In-vehicle Repair).
8. Using the special tool, disconnect the
coolant hoses from the coolant outlet
connector.
2006.0 Fiesta 1212006 G451308en
procarmanuals.com

303-01 B-71 Engine - 2.OL Duratec-HE (M14) 303-01 B-71
IN-VEHICLE REPAIR
n~emove the camshaft bearing caps in the Install the
cylinder head.
i sequence shown. Tighten the cylinder head bolts in the
' N0TE:Working in several stages, release each sequence
shown in five stages:
camshaft bearing cap retaining bolt two turns at a Stage I : 5 Nm.
time. Stage 2: 15 Nm.
Remove the camshafts.
~CAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
( ' 17' &AUTION:R~~~~~ the cylinder head ' bolts in the sequence shown.
Remove the cylinder head.
Discard the gasket.
Discard the bolts.
Installation
Stage3:45Nm.
Stage 4: 90 degrees.
Stage 5: 90 degrees.
3. Install the valve tappets.
4m &AUTION:W~~~~~~ in several stages,
evenly tighten the camshaft bearing cap
bolts in the sequence shown, one half turn
at a time.
Install the camshafts.
Coat the camshaft bearing caps with oil.
Tighten the bolts in the sequence shown in
two stages:
Stage I: 7 Nm.
Stage 2: 16 Nm.
I i
I. Check the cylinder head for distortion. I I
For additional information, refer to: Cylinder 5. N0TE:Only carry out the following step when
Head Distortion
(303-00 Engine System - a new cylinder head or new valves are
General Information, General Procedures). installed.
2. N0TE:lnstall a new cylinder head gasket and
bolts.
2006.0 Fiesta 1212006 G451308en
procarmanuals.com

303-01 B-79 Engine - 2.OL Duratec-HE (M14) 303-01 B-79
REMOVAL
34. Detach the powertrain control module 37. CAUTIONS:
(PCM) support bracket from the side
i member. A~he inner CV joint must not be bent
more than
23 degrees. The outer CV joint
35m ACAUTION:P~~~~~~ the ball joint seal
using
a soft cloth to prevent damage.
Detach the lower arm ball joint from the
wheel knuckle on both sides.
Remove the heat shield.
must not be bent more than 45 degrees.
A~ake sure the halfshaft seal is not
damaged.
Aplug the transaxle to prevent oil loss or
dirt ingress.
Remove the halfshaft and intermediate shaft
assembly.
Allow the oil to drain into a suitable container.
38. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
I8 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
36. Remove the intermediate shaft center
bearing cap. Remove
the left-hand halfshaft.
Discard the bearing cap and retaining nuts.
Remove the intermediate shaft center
bearing heat shield (if equipped).
2006.0 Fiesta 1212006 G451290en
procarmanuals.com