Page 1039 of 1226

Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-0213 (AW81-40) 307-02-3
DESCRIPTION AND OPERATION
Transaxle Cooling
Cooling circuit
I I
Item Description
I 1 I Transmission fluid cooler I
11 To the transmission fluid cooler I
1 3 1 From the transmission fluid cooler I
ml~ed markings I
1 5 I Yellow markings I
1 7 1 Black markings I
The transmission fluid cooler is positioned in front item Description
of the radiator. I 1 I Quick-release coupling
The quick-release couplings are colour-coded to The
bumper needs to be disassembled in order to
prevent them from being mixed up. remove
the transmission fluid cooler.
It is
connected to the transmission by means of
two hose lines with quick-release couplings.
To release the quick-release couplings, first press
the quick-release coupling together and press it
towards the radiator or transmission connector and
then pull it back to release it.
2006.0 Fiesta IZIZOO~ G357356en
2
. -
Colour coding
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TransmissionlTransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-0214 (AW81-40) 307-02-4
REMOVAL AND INSTALLATION
Transmission Fluid Cooler(l7 834 0)
Removal
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid E-AW. Failure to follow this
instruction. may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
4m AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result in personal injury.
A CAUTI0N:PIug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Information, and Operation)' NOTE:Mark the position of the feed and return See - Transmission Fluids. lines to aid installation.
1. Remove the front bumper cover.
Detach the transmission fluid lines from the
For additional information, refer to: Front
transmission fluid cooler.
Bumper Cover (501-19 Removal 1. Push the transmission fluid cooler line quick and Installation). release connector toward the transmission
2. Remove the radiator air deflector. fluid cooler.
3. Detach the power steering fluid line from the
radiator grille.
2. Press together the retaining tabs and detach
the transmission fluid line from the
transmission fluid cooler.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
2006.0 Fiesta 1~12006 G388009en
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Page 1041 of 1226
Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
(AW81-40)
REMOVAL AND INSTALLATION
5. Remove the transmission fluid cooler.
Installation
I. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
(
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
-- --
2006.0 Fiesta 1212006 G388009en
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Page 1042 of 1226

TransmissionlTransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-6 (AW81-40)
307-0216
REMOVAL AND INSTALLATION
Transmission Fluid Cooler Tubes(l7 857 0)
Removal See - Transmission Fluids.
A WARNING:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result
in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
1. Raise and support the vehicle.
For additional information, refer to: Lifting
(1
00-02 Jacking and Lifting, Description
and Operation).
*' AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result
in personal injury.
A CAUTl0N:Plug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Detach the transmission fluid cooler lines
from the transmission.
I. Push the transmission fluid cooler line quick
release connector toward the transmission.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
automatic transmission.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
3m AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result
in personal injury.
A CAUTI0N:PIug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Remove the transmission fluid cooler lines.
1. Push the transmission fluid cooler line quick
release connector toward the transmission
fluid cooler.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
transmission fluid cooler.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
2006.0 Fiesta 1212006 G388010en
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Page 1043 of 1226
Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-7 (AW81-40) 307-02-7
REMOVAL AND INSTALLATION
See - Transmission Fluids.
Installation
1. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check
(307-01
Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW8140), General
Procedures).
2006.0 Fiesta 1212006 G388010en
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Page 1045 of 1226

Automatic Transmission/Transaxle External
Controls -Vehicles With:
CSpeed Automatic
Transmission
(AW81-40)
I I
SECTION 307-05 Automatic Transmission/Transaxle
External Controls -Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
........................................................................\
............................................ Specifications..
DESCRIPTION AND OPERATION
External Controls ........................................................................\
........................................
........................................................................\
.................................... Selector lever cable
GENERAL PROCEDURES
Selector Lever Cable Adjustment ........................................................................\
................
PAGE
REMOVAL AND INSTALLATION
i 1 ........................................................................\
.................... Brake Shift Interlock Actuator. 307-05-6
........................................................................\
.................................. Selector Lever Cable 307-05-7
Selector Lever
........................................................................\
............................................. 307-05-1 0
Selector Lever Bezel..
........................................................................\
........................... 307-05-1 2
Selector Lever Knob ........................................................................\
................................... 307-05-1 3
DISASSEMBLY AND ASSEMBLY
Selector Lever.. ........................................................................\
........................................... 307-05-1 4
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Page 1046 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
Transmission
(AW81-40)
SPECIFICATIONS
Lubricants. Fluids, Sealers and Adhesives
I l tem 1 Specification
1 Grease I S-MlC1021-A
Torque Specifications
Selector lever assembly 9 - 80
Description
2006.0 Fiesta 1212006 ~388011 en
l b-i n
Nm I b-f t
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Page 1047 of 1226
Automatic Transmission/Transaxle External
Controls
- Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
DESCRIPTION AND OPERATION
External Controls
Selector lever cable
2006.0 Fiesta 1212006 G357360en
procarmanuals.com