Page 641 of 1226
303-01 B-19 Engine - 2.OL Duratec-HE (M14) 303-01 B-19
22. Using the special tool, connect the spark 25. Connect the CMP sensor electrical
plug electrical connectors. connector.
1 1
GENERAL PROCEDURES
23. Install the evaporative emission (EVAP) 26. Install the positive crankshaft ventilation
valve support bracket. (PCV) hose.
24. Install the air cleaner retaining bracket. 27. Attach the engine wiring harness to the
valve cover.
1. Clip the engine wiring harness to the intake
manifold.
2. Clip the engine wiring harness bracket to the
intake manifold.
3. Install the air cleaner retaining bracket.
4. Clip the power steering return line to the
engine wiring harness bracket.
2006.0 Fiesta 1212006 G451279en
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Page 643 of 1226

303-01 B-21 Engine - 2.OL Duratec-HE (M14) 303-01 B-21
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal
1. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
lntake Air Distribution and Filtering,
Removal and Installation).
3. Remove the right-hand headlamp.
6. Disconnect the generator electrical
connectors.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). 7.
Remove the intake manifold lower retaining
4. Raise and support the vehicle. For additional bolt.
information, refer to: (I
00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
( 5. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Remove the oil level indicator tube lower
retaining bolt.
2006.0 Fiesta 1212006 G451284en
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Page 644 of 1226
303-01 8-22 Engine - 2.OL Duratec-HE (M14) 303-01 B-22
IN-VEHICLE REPAIR
9. Detach the wiring harness from the intake
13. Remove the fuel rail.
manifold. For additional information, refer to: Fuel
Rail (303-04 Fuel Charging and Controls
- 2.OL Duratec-HE (M14), Removal and
Installation).
14. Detach the starter motor electrical
connector from the intake manifold.
10. Detach the power steering supply line from
the intake manifold.
15. Disconnect the manifold absolute pressure
(MAP) sensor electrical connector.
,.
.. 1
11. Lower the vehicle.
12. Detach the engine wiring harness from the
valve cover.
1. Unlcip the power steering return line from the
wiring harness bracket.
2. Remove the air cleaner retaining bracket.
16. Detach the evaporative emission valve
3. Unclip the engine wiring harness bracket (EVAP) hose from the intake manifold.
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
2006.0 Fiesta 12/2006 G451284en
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Page 645 of 1226
303-01 B-23 Engine - 2.OL Duratec-HE (M14) 303-01 B-23
IN-VEHICLE REPAIR
17. Disconnect the intake manifold runner 20. Disconnect the hood latch electrical
control (IMRC) electrical connector. connector.
18. Disconnect the throttle body electrical 21. Remove the hood latch lever retaining bolt.
connector.
22. Detach the hood latch from the radiator
19. Disconnect the knock sensor (KS) electrical grille
opening panel reinforcement.
connector (power steering fluid reservoir
shown removed for clarity).
Detach the KS electrical connector from the
intake manifold.
2006.0 Fiesta 1212006 G451284en
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Page 649 of 1226
303-01 B-27 Engine - 2.OL Duratec-HE (M14) 303-01 B-27
IN-VEHICLE REPAIR
4. Detach the positive crankcase ventilation 7. Remove the EVAP valve bracket.
(PCV) hose from the valve cover.
8. Using the special tool, disconnect the spark
5. Disconnect the camshaft position sensor plug electrical
connectors.
(CMP sensor) electrical connector.
6. Remove the air cleaner retainer.
9. Using the special tool, remove the spark
plugs.
2006.0 Fiesta 1212006 G451288en
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Page 654 of 1226

303-01 B-32 Engine - 2.OL Duratec-HE (M14) 303-01 B-32
IN-VEHICLE REPAIR
24. Raise the vehicle. For additional N0TE:Make sure that the contact surface for the
information, refer to: (100-02 Jacking and CV joint boot on the intermediate shaft is clean. ,
Lifting)
Slide the inner CV joint boot onto the
Jacking (Description and Operation),
intermediate shaft. (..
Lifting (Description and Operation). Use a suitable screwdriver under the boot to
25. Remove the M6 x 18 mm bolt. allow air to escape.
26. Remove the special tool. 29. N0TE:lnstall a
new boot clamp.
Using a suitable grip wrench, install the inner
CV joint boot clamp.
27. Install the cylinder block lower blanking
plug.
30. N0TE:When installing a new engine front
cover, the crankshaft position sensor
(CKP
sensor) must be aligned using the tool
supplied.
28.
N0TE:Do not damage the boot of the inner
CV joint. Align
the
CKP sensor (engine shown
removed for clarity).
1. Loosen the CKP sensor bolts.
2006.0 Fiesta 1212006 G451288en
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Page 655 of 1226
303-01 B-33 Engine - 2.OL Duratec-HE (M14) 303-01 B-33
IN-VEHICLE REPAIR
2. Insert the tool supplied so that it engages 34. N0TE:lf necessary, install a new valve
with the teeth of the crankshaft pulley. cover gasket.
31. Install the CKP sensor (engine shown
removed for clarity).
1. Install the CKP sensor bolts.
2. Remove the tool.
Install the valve cover.
Tighten the bolts in the sequence shown.
35. Using the special tool, install the spark
plugs.
. Install the drive belt.
36. Using the special tool, connect the spark
For additional information, refer to:
plug connectors.
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
33. Apply sealant thinly on the areas shown.
-- - -- -
2006.0 Fiesta 1212006 G451288en
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Page 662 of 1226
303-01 B-40 Engine - 2.OL Duratec-HE (M14) 303-01 B-40
IN-VEHICLE
REPAIR
5. Disconnect the camshaft position (CMP) 8. Using the special tool, disconnect the spark
sensor electrical connector.
plug electrical connectors.
1.
6. Remove the air cleaner retaining bracket. 9. Using the special tool, remove the spark
plugs.
7. Remove the evaporative emission (EVAP)
valve support bracket.
10. Remove the valve cover.
11. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
c
2006.0 Fiesta la2006 G451293en
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