Page 344 of 430

Relay Usage
ECU/PTO*Engine Control Unit/Power Take-Off
*Diesel 7.8 DURAMAX
®
BRK LAMPC4/C5 Brake Lamps,
C6/C7/C8 Tractor/Trailer Wiring
DRL Daytime Running Lamps
IGN-4 Ignition
CHMSL Center High Mounted Stoplamp
MRK LTS Sidemarker and Clearance Lamps
HTD/MIRR Heated Mirrors
HTR Diesel Heated Fuel
RT TRN TRLR Passenger’s Side Trailer Turn Signal
Blank Not Used
LT TRN TRLR Driver’s Side Trailer Turn Signal
Blank Not Used
Blank Not Used
Blank Not Used
Underhood Fuse Block
When a circuit goes out, the problem could be in
either the primary or secondary underhood
fuse blocks. These blocks use blade-type fuses.
Both underhood fuse blocks are located in
the engine compartment, on the passenger’s side
of the vehicle.
To access the fuse blocks, gently squeeze both
sides of the cover to unlatch the tabs at the
top. Then, unsnap both attachments at the bottom
and remove the cover.
Be sure to replace fuses with fuses of the same
rating. Do not use fuses of higher amperage
than those indicated on the fuse block.
344
Page 389 of 430

(28)= Inspect Electronic Vacuum Regulator
Valve (EVRV) filter for excessive contamination
or plugging. If needed, clean filter with solution
of soap and water, let dry and install.
(29)= Drain, flush, and refill cooling system.
This service can be complex; you should
have your dealer perform this service. See
Part C: Recommended Fluids and Lubricants
on page 397for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap, and
neck. Pressure test cooling system and pressure
cap. For Caterpillar
®diesel engines, always
refer to the Caterpillar®Diesel Engine Operation &
Maintenance Manual for coolant recommendations
and change intervals.
(30)= Change the lubricant. See
Part C: Recommended Fluids and
Lubricants on page 397.
(31)= Front axle service: Re-pack upper
kingpin roller bearing.(32)= Air brake service:
•Inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing,
etc. Inspect drum brake linings for wear or
cracks. Inspect other brake parts at each
wheel, including drums and wheel speed
sensor wiring. Check brake pedal for
excessive free play or travel (or every
6 months, whichever occurs first) and have
serviced if needed. Check brakes more often
if driving habits and conditions result in
frequent braking. Replace air dryer cartridge
only if excessive oil or moisture is present.
A small amount of oil in the system is normal
and should not be considered as a reason
to replace the cartridge.
•Test air lines for leaks; tighten as needed.
Replace compressor filter.
•Inspect air parking brake chamber for leaks
and damage. Inspect lines and hoses for
leaks, cracks, chafing, etc. Also check
all attachments for tightness, wear, or damage.
Note: The spring brake section of the rear
brake diaphragms are non-serviceable.
389
Page 421 of 430

E
Electrical System
Add-On Equipment................................... 340
Fuses and Circuit Breakers...................... 341
Fusible Links............................................ 341
Headlamp Wiring..................................... 341
Instrument Panel Fuse Block................... 342
Power Windows and Other Power
Options................................................. 341
Underhood Fuse Block............................. 344
Windshield Wiper Fuses........................... 341
Engine
Air Cleaner/Filter...................................... 280
Alarm and Automatic Shutdown................ 104
Battery..................................................... 304
Change Engine Oil Light.......................... 176
Check and Service Engine Soon Light..... 174
Checks Before Operating......................... 109
Coolant...........................................284, 287
Coolant Heater......................................... 111
Coolant Temperature Gage...................... 173
Diesel Engine Exhaust Brake................... 112
Drive Belt Routing.................................... 355
Exhaust................................................... 131
Exhaust Restrictor.................................... 108
Fan Breakage.......................................... 250Engine (cont.)
Fan Noise................................................ 294
High Idle System..................................... 106
Oil ...................................................268, 272
Oil Life System.......................276, 278, 279
Overheating............................................. 288
Overspeed Warning Light......................... 177
Reduced Power Light............................... 179
Shutdown Warning Light.......................... 177
Speed Limiter.......................................... 164
Starter Over-Crank Protection.................... 97
Starting Your Diesel................................. 100
Starting Your Gasoline............................... 97
Entry Lighting.............................................. 154
Event Data Recorders (EDR)...................... 409
Exhaust Brake Indicator Light...................... 178
Exhaust Restrictor....................................... 108
Extender, Safety Belt..................................... 41
Exterior Lamps............................................ 150
F
Filter
Engine Air Cleaner................................... 280
Filter Minder Gage...................................... 182
Finish Damage............................................ 338
Fixed Mast Antenna.................................... 204
421
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H
Hazard Warning Flashers............................ 142
Headlamp Wiring......................................... 341
Headlamps
Bulb Replacement.................................... 315
Daytime Running Lamps.......................... 151
High/Low Beam Changer......................... 144
On Reminder........................................... 150
Heater......................................................... 157
High Idle System......................................... 106
Highbeam On Light..................................... 179
Highway Hypnosis....................................... 229
Hill and Mountain Roads............................. 230
Hood
Checking Things Under............................ 266
Latches.................................................... 267
Horn............................................................ 142
Hourmeter Gage.......................................... 183
How to Use This Manual................................ 4
How to Wear Safety Belts Properly............... 26
Hydraulic Brake Systems............................. 211
I
Ignition Positions........................................... 96
Infants and Young Children, Restraints .......... 45
Inflation - Tire Pressure............................... 322
Instrument Panel
Overview.................................................. 140
Switchbank.............................................. 154
Instrument Panel (I/P)
Brightness................................................ 152
Cluster..................................................... 162
J
Jump Starting.............................................. 305
K
Keyless Entry System................................... 87
Keys............................................................. 86
423