Page 254 of 357

CAR MAINTENANCE
252
WARNING
Engine oil
Should prevailing use of the car be under
one of the following specially heavy condi-
tions:
– trailer or caravan towing
– dusty roads
– short distances (less than 7-8 km) re-
peated and with external temperatures be-
low zero.
– frequently idling engines or long distance
low speed driving (e.g. taxis or door-to-door
deliveries) or in case of a long term inac-
tivity.
Replace engine oil more frequently than
required on
SERVICE SCHEDULE
.WARNING
Fuel oil filter
The variety of the degree of purity of the
fuel oil in commerce may make it necessary
to change the fuel oil filter more frequently
than stated in the Scheduled Maintenance
Programme. If the engine is “sobbing” it
is a sign that the filter needs changing.WARNING
Air cleaner
Using the car on dusty roads, change the
air cleaner more frequently than stated in
the Scheduled Maintenance Programme.
For any doubts about the intervals be-
tween engine oil and air cleaner changes
in relation to how the car is used, contact
Alfa Romeo Authorized Services.
Page 256 of 357
CAR MAINTENANCE
254
fig. fig. fig. 2 - 2.0 JTS version
A0B00436m
fig. 1 - 1.6 T.SPARK, 1.8 T.SPARK versions
A0B00174m
CHECKING FLUID
LEVELS1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid When topping up take
care not to confuse the var-
ious types of fluids: they
are all incompatible with one an-
other and could seriously damage
the car.
Never smoke while work-
ing in the engine compart-
ment; gas and inflammable
vapours may be present, with the
risk of fire.
WARNING
Page 257 of 357
CAR MAINTENANCE
255
fig. 3 - 2.5 V6 24V version
fig. 4 - JTD version
A0B00175mA0B00176m
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid
Page 258 of 357
CAR MAINTENANCE
256
A0B0558m
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluidfig. 5 - JTD 16V Multijet version
fig. 6 - JTD 20V Multijet version
To improve picture detail, the engine compartment is illustrated without the bonnet
A0B0616m
Page 259 of 357

CAR MAINTENANCE
257
ENGINE OIL Fig. 7: T.SPARK versions
Fig. 8: 2.0 JTS version
Fig. 9: 2.5 V6 24V version
Fig. 10: JTD versions
Fig. 11: JTD 16V Multijet version
Fig. 12: JTD 20V Multijet version
The engine oil level should be checked
when the car is standing on a level surface
a few minutes (about 5) after the engine
has been switched off.
Remove the dipstick (A), clean it, put it
back completely, remove it once again and
check that the level is between the MIN
and MAXmarks on the dipstick.
The interval between the MINand MAX
marks corresponds to approximately 1 liter
of oil.If the oil level is near or even below the
MIN, mark, add oil trough the filler neck
(B), until reaching the MAXmark. Never add oil with char-
acteristics (classification,
viscosity) which are differ-
ent from those of the oil already in
the circuit.fig. 7 - T.SPARK versions fig. 8 - 2.0 JTS version
A0B0170m
fig. 9 - 2.5 V6 24V version
A0B0169m
A0B0437m
When the engine is hot,
take care when working
inside the engine compartment to
avoid burns. Remember that when
the engine is hot, the fan may cut
in: danger of injury.
WARNING
Scarves, ties and other
loose clothing might be
pulled by moving parts.
WARNING
Page 260 of 357
CAR MAINTENANCE
258
WARNINGIf a routine check reveals
that the oil level is above the MAXmark,
contact Alfa Romeo Authorized Services to
have the correct level restored.
WARNINGAfter adding or changing the
oil, run the engine for a few seconds and
wait a few minutes after stopping it.Used engine oil and filter
contain pollutants. Contact
Alfa Romeo Authorized
Services to have the oil and filter
changed as these are equipped to
dispose of the waste oil and filters
respecting the environment and
laws.fig. 10 - JTD version
A0B0165m
fig. 11 - JTD 16V Multijet version
A0B0559m
fig. 12 - JTD 20V Multijet version Engine oil consumption
Max. engine oil consumption is usually
400 grams every 1000 km.
During the initial period of use the engine
settles, therefore the engine oil consump-
tion can only be considered stabilised after
the first 5000 ÷ 6000 km.
WARNINGEngine oil consumption de-
pends on the way of driving and the condi-
tions of use of the car.
A0B0617m
Page 261 of 357

CAR MAINTENANCE
259
Do not add oil with dif-
ferent characteristics than
those of the oil already in
the system.Used gearbox oil contain
pollutants. Contact Alfa
Romeo Authorized Services
to have the oil changed as these
are equipped to dispose of the
waste oil respecting the environ-
ment and laws.
SELESPEED GEARBOX
HYDRAULIC SYSTEM OIL(fig. 13)
The oil level of the Selespeed system
should be carried out with the car on a lev-
el surface and with the engine stopped and
cold.
To check the level, proceed as follows:
– turn the ignition key to MAR;
– disconnect the breather tube and re-
move the cap (A) checking that the level
corresponds with the MAXmark on the dip-
stick of the actual cap;
– if the level is below the MAXmark, top
up with oil until reaching the correct level;
– after screwing the cap back on, insert
the breather tube completely on the cap
spout and turn the ignition key to STOP.fig. 13
A0B0162m
When the engine is hot,
take care when working
inside the engine compartment to
avoid burns. Remember that when
the engine is hot, the fan may cut
in: danger of injury.
WARNING
Page 262 of 357

CAR MAINTENANCE
260
Do not add oil with dif-
ferent characteristics than
those of the oil already in
the system.
The oil level should never exceed the
MAXmark on the dipstick on the COLD
side, if the level is checked cold and on the
HOTside if the level is checked with the
gearbox/differential unit hot.
fig. 14
A0B0163m
The level should be between the MINand
MAXmarks of the sector identified by the
word COLD(+40°C).
WARNINGAfter long journeys with the
gearbox/differential unit very hot, the oil
level should be between the MINand
MAXmarks of the sector identified by the
word HOT(+80°C).
Q-SYSTEM AUTOMATIC
GEARBOX OIL LEVEL
(fig. 14)
The oil should be checked with the engine
idling and at operating temperature, the
gearshift lever at position Pand the car on
level ground.
To check the level, proceed as follows:
– remove the dipstick (A);
– clean it with a clean lint free cloth;
– insert the dipstick in its housing pushing
well down to the bottom;
– remove it to check.
If the oil level is near or below the MIN
mark, add TUTELA GI/2oil through the
dipstick housing.
When the engine is very
hot, take care when work-
ing inside the engine compartment
to avoid burns. Remember that
when the engine is hot, the fan may
cut in: danger of injury.
WARNING
Used gearbox oil contain
pollutants. Contact Alfa
Romeo Authorized Services to
have the oil changed as these are
equipped to dispose of the waste
oil respecting the environment and
laws.
WARNING