Page 15 of 444

Lights ................................................ 5-29
Switches ........................................... 5-29
OPERATION ........................................ 6-1
Starting a cold engine ......................... 6-3
Starting a warm engine ...................... 6-9
Warming up ........................................ 6-9
Shifting ............................................. 6-11
To start out and accelerate ............... 6-13
To decelerate ................................... 6-17
Engine break-in ................................ 6-19
Parking ............................................. 6-23
Parking on a slope ............................ 6-25
Accessories and loading .................. 6-29
RIDING YOUR ATV .............................. 7-1
GETTING TO KNOW YOUR ATV ...... 7-3
RIDE WITH CARE AND GOOD
JUDGEMENT ................................... 7-5
BE CAREFUL WHERE YOU RIDE ... 7-27
TURNING YOUR ATV ...................... 7-41CLIMBING UPHILL .......................... 7-47
RIDING DOWNHILL ......................... 7-57
CROSSING A SLOPE .......................7-61
CROSSING THROUGH SHALLOW
WATER .......................................... 7-65
RIDING OVER ROUGH TERRAIN ....7-69
SLIDING AND SKIDDING .................7-71
WHAT TO DO IF ... ...........................7-75
WHAT TO DO ... .............................. 7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 8-1
Owner’s manual and tool kit ............... 8-3
PERIODIC MAINTENANCE/
LUBRICATION .................................. 8-7
Panel removal and installation ......... 8-19
Engine oil and oil filter element ........ 8-25
Cooling system ................................. 8-43
Changing the coolant ....................... 8-47
Spark plug inspection ....................... 8-55
Air filter element cleaning ................. 8-67
6
7
8
5TG-9-62 1-3 5/13/05 10:06 AM Page 13
Page 52 of 444
3-1
EBU00320
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 11. Tail/brake light
2. Fuel tank cap 12. Coolant reservoir
3. Radiator cap 13. Shift pedal
4. Oil filter element 14. Engine oil tank
5. Brake pedal 15. Clutch lever
6. Headlights 16 Handlebar switches
7. Fuel cock 17. Parking brake lever
8. Starter (choke) 18. Main switch
9. Throttle stop screw 19. Throttle lever
10. Fuse 20. Brake lever
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
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Page 266 of 444
8-9
INITIAL EVERY
month 1 3 6 6 12
ITEM ROUTINEWhichever
km 320 1200 2400 2400 4800 comes first
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
9Check operation.
Steering system*9Repair if damaged.
22222
9Check toe-in.
9Adjust if necessary.
Engine oil9Replace (Warm engine before draining).2 222
Engine oil filter
9Replace.222
element
9Check coolant leakage.
Cooling system9Repair if necessary.22222
9Replace coolant every 24 months.
9Check operation.
Lights and switches*
9
Adjust headlight beams.22222
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Page 282 of 444
8-25
EBU13932
Engine oil and oil filter element
The engine oil level should be checked before
each ride. In addition, the oil must be changed
and the oil filter element replaced at the intervals
specified in the periodic maintenance and lubri-
cation chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Start the engine, warm it up until the
engine oil has reached a normal tempera-
ture of 40 ° C, let it continue to idle for ten
seconds or more, and then turn the engine
off.
NOTE:
To achieve the proper engine oil temperature for
an accurate oil level reading, the engine must
have first completely cooled down, and then
warmed up again for several minutes to normal
operating temperature.
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8-29
cC
Make sure that the engine oil tank filler cap
is securely tightened, otherwise oil may seep
out when the engine is running.
To change the engine oil (with or without oil
filter element replacement)
1. Remove the engine guard by removing the
bolts.
2. Start the engine, warm it up for several
minutes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil.
1. Engine guard 2. Bolt (×6)1. Protège-carter2. Boulon (×6)1. Protector del motor
2. Perno (×6)
5TG-9-62 8 5/13/05 1:48 PM Page 8-29
Page 290 of 444
8-33
NOTE:
Skip steps 7–10 if the oil filter element is not
being replaced.
7. Remove the oil filter element cover by
removing the bolts, and then remove the
oil filter element.
8. Check the O-rings for damage, and
replace them if necessary.
9. Install a new oil filter element and the O-
rings.
NOTE:
Make sure that the O-rings are properly seated.
10. Install the oil filter element cover by
installing the bolts, and then tighten them
to the specified torque.1. Oil filter element 2. O-ring (×2)1. Élément du filtre à huile 2. Joint torique (×2)1. Filtro de aceite 2. Junta torica (×2) 1. Oil filter element cover 2. Bolt (×3)
1. Couvercle de l’élément du filtre à huile
2. Boulon (×3)
1. Cubierta del elemento del filtro de aceite
2. Perno (×3)
5TG-9-62 8 5/13/05 1:48 PM Page 8-33
Page 292 of 444
8-35
11. Install the crankcase engine oil drain bolt
and the engine oil tank drain bolt, and then
tighten them to the specified torques.
12. Pour the specified amount of recommend-
ed engine oil through the engine oil tank
filler hole, insert the dipstick, and then
tighten the engine oil tank filler cap.
13. Pour the specified amount of recommend-
ed engine oil through the engine oil filler
hole, and then install and tighten the
engine oil filler cap.
Tightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m0kgf)
Tightening torques:
Crankcase engine oil drain bolt:
20 Nm (2.0 m0kgf)
Engine oil tank drain bolt:
19 Nm (1.9 m0kgf)
5TG-9-62 8 5/13/05 1:48 PM Page 8-35
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8-37
Recommended engine oil:
See page 10-2.
Oil quantity:
Without oil filter element replacement:
Quantity in oil tank:
1.55 L
Quantity in crankcase:
0.20 L
Total amount:
1.75 L
With oil filter element replacement:
Quantity in oil tank:
1.55 L
Quantity in crankcase:
0.30 L
Total amount:
1.85 L
5TG-9-62 8 5/13/05 1:48 PM Page 8-37