2006 SUZUKI SX4 Washer

Downloaded from www.Manualslib.com manuals search engine 9D-6 Wipers / Washers:
Rear Wiper Removal and InstallationS6RW0D9406006
Removal
1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear
wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End
Door Lock Assembly Removal and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation
1) Install rear wiper motor (1) and tighten rear wiper
motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft)2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut
to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to
specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and
then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1
2
3
4
5
6
I4RS0A940013-01
1 (a)I5RW0A940011-01
2. Rear wiper blade
3. Ceramic line
2
1 (a)
I4RS0A940015-01
3 2a = b a
b
1
3
I5RW0A940012-01
1
(a)
I4RS0A940017-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-7
Rear Wiper Motor InspectionS6RW0D9406007
NOTE
Make sure that battery voltage is 12 V or
more.

1) Make a mark (1) on rear wiper motor (2) stop
position as shown.
2) Check rear wiper motor for operation as follows.
• For motor operation
a. Connect battery positive terminal to terminal
“1” and its negative terminal to terminal “2”.
b. Check if motor reciprocation speed is as
specification. If check result is not as
specified, replace motor.
Specification
35 – 45 r/min (rpm)• For automatic stop operation
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “2” and let the motor turn.
b. Disconnect terminal “2” from battery negative
(–) terminal and let the motor stop.
c. Observe the motor (4) turns once again then
stops at a specified position as shown.
d. Repeat Step a. to c. several times and check
that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
2
1
I5RW0A940013-02
1
23
I5RW0A940014-01
5. Mark
1
23
45
I5RW0A940015-02

Downloaded from www.Manualslib.com manuals search engine 9D-8 Wipers / Washers:
Windshield Wiper and Washer Switch Removal
and Installation
S6RW0D9406008
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2).
Turn steering wheel to access steering column cover
rear end screws (3).
4) (Immobilizer model)
Remove immobilizer control module referring to
“ICM Removal and Installation in Section 10C”.
5) Remove windshield wiper and washer switch (1)
from combination switch assembly (2) and
disconnect its coupler (3).
Installation
Reverse removal procedure.
Windshield Wiper and Washer Switch
Inspection
S6RW0D9406009
Windshield Wiper and Washer Switch
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
12
3I5RW0A940016-01
1 2
3
I4RS0B940008-01
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Terminal
[D]: Wiper switch
[E]: Washer switch
OFF
INT6543
MIST
OFF12
ONLO
HI
65432112
3
4
5
6 [A]
[B]
[C]
[D]
[E][C]
I5JB0D940001-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-9
Intermittent Wiper Relay Circuit
1) Turn the windshield wiper switch to “INT” position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) Check that the voltmeter indicates the battery
voltage (10 – 14 V).
5) Connect terminal “3” and terminal “5” by a jumper
wire.
6) Disconnect end of the jumper wire from terminal “5”.
7) Connect disconnected jumper wire end to terminal
“2”, then check that voltage between terminal “4” and
terminal “2” changes as shown.
If check result is not satisfied, replace switch.Washer Linked Circuit
1) Make sure that front wiper switch is at “OFF”
position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) When front washer switch is ON, check that voltage
changes as shown in figure.
If check result is not satisfied, replace switch.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
V
2
3 4 52
34 5 [B] [A]
I5JB0D940002-02
V
INT
TIME
INT
TIME
10-14V
0V
10-14V
0V
2
3 4 52
34 5 [B] [A][C] [D]
[E]
[F]
I5JB0D940003-02
[C]: Voltage
[D]: INT time control switch position
[E]: 1.6 ± 1 sec.
[F]: 10.7 ± 5 sec.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Wiper switch
[D]: Voltage
[E]: Approx. 2.2 sec.
[F]: Approx 0.3 se.
V
2
4 52
45 [B] [A]
ON
OFF
High
Low
[E]
[F] [C]
[D]
I5JB0D940004-02

Downloaded from www.Manualslib.com manuals search engine 9D-10 Wipers / Washers:
Rear Wiper and Washer Switch Removal and
Installation
S6RW0D9406010
For removal and installation, refer to “Windshield Wiper
and Washer Switch Removal and Installation”.
Rear Wiper and Washer Switch InspectionS6RW0D9406011
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Rear Wiper Relay Removal and InstallationS6RW0D9406012
Removal
1) Disconnect negative (–) cable at battery.
2) Remove junction block (1).
3) Remove rear wiper relay (2) from junction block.
Installation
Reverse removal procedure for installation.
Rear Wiper Relay InspectionS6RW0D9406013
1) Check that there is no continuity between terminal
“3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1”
of relay.
4) Check continuity between terminal “3” and “4”. If
there is no continuity when relay is connected to the
battery, replace relay.[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
OFF
[C]
[D]4 3 12
1 2 3
4 [A]
[B]123
4 [C] [D] [E]
[F]
[E]
[F]
I5JB0D940005-01
2
1
I7RW01940006-01
“4” “2”“1”“3”
I4RS0A940028-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-11
Specifications
Tightening Torque SpecificationsS6RW0D9407001
NOTE
The specified tightening torque is also described in the following.
“Wipers and Washers Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”. Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Windshield wiper bolt 8 0.8 6.0)
Windshield wiper arm nut 18 1.8 13.0)
Rear wiper motor mounting bolt 8 0.8 6.0)
Rear wiper nut 5 0.5 4.0)
Rear wiper arm nut 8 0.8 6.0)

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-1
Body, Cab and Accessories
Hood / Fenders / Doors
Repair Instructions
Hood Removal and InstallationS6RW0D9A06001
Removal
CAUTION!
Place cloth to prevent body from any
damage.

1) Remove hood silencer (4).
2) Disconnect window washer hose (1) from hood.
3) Remove 4 mounting bolts (3) to detach hood (2).
Installation
Reverse removal procedure noting the following.
• Apply sealant to contact face “A” of hood hinge.
Specified sealant.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
• Adjust hood lock position if necessary referring to
“Hood Inspection and Adjustment”.
Hood Inspection and AdjustmentS6RW0D9A06002
Inspection
• Check that hood opens and closes smoothly and
properly. Lubricate if necessary.
• Check that hood stops in the secondary latched
position properly (preventing hood from opening
freely) and that hood closes completely in the fully
latched position.
• Adjust hood locks position, if necessary.Adjustment
Adjust the following point:
• Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting
bolts. Refer to “Panel Clearance in Section 9K”.
• Vertical adjustment
If only one side (right or left) of hood is not level with
front fender, make it level by tightening or loosening
hood cushion (1).
• Hood lock position adjustment
a. Loosen hood lock bolts.
b. Adjust hood lock height position so the hood is
locked without looseness.
c. Tighten hood latch bolts to specified torque.
Tightening torque
Hood latch bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft)
d. Make sure the hood is locked smoothly and
securely.
2
4
1
3 “A”
“A”
I5RW0A9A0001-01
1
I5RW0A9A0002-01
(a)(a)
I5RW0A9A0003-01

Downloaded from www.Manualslib.com manuals search engine 9J-6 Hood / Fenders / Doors:
Rear End Door Assembly ComponentsS6RW0D9A06009
Rear End Door Assembly Removal and
Installation
S6RW0D9A06010
WARNING!
Be careful enough when you open and shut
with door balancer has not adhered to rear
end door.
Otherwise, Rear end door doses in weight
and is injured.

Removal
1) Remove rear end door trim (1).
2) Remove related section of head lining and rear trim.
3) Disconnect rear end door harness couplers (2) and
washer hose (3).
4) Remove rear end door balancers (4).
5) Remove door hinge nuts (5) and remove rear end
door assembly (6).
BA
A
B
A
A
A
A
A
AA
A
A
5
614 2
(a)
(a)
[A]
3
7
8
9
I6RW0B9A0006-01
[A]: Rear end door spoiler installation position 4. Rear end door balancer 8. Cap
1. Rear end door panel assembly 5. Rear end door trim 9. Clip
2. Rear end door window glass 6. Rear end door opening wether-strip : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Rear end door hinge
: Apply lithium grease 99000-25011 to door hinge
moving section.
: Apply sealant 99000-31110 to contact face.7. Rear end door spoiler