Downloaded from www.Manualslib.com manuals search engine 8A-7 Seat Belts:
Rear Seat Belt ComponentsS6RW0D8106004
WARNING!
Be sure to read “Precautions on Service and Diagnosis of Seat Belt” before starting to work and
observe every precaution during work.
I6RW0C810002-01
[A]: A-ELR rear center seat belt model 9. Anchor bolt
: Tighten retractor mounting bolts and sash guide bolt first, then tighten
anchor bolt.
[B]: Non-A-ELR rear center seat belt model 10. Buckle bolt
1. Sash guide 11. Center retractor
2. Anchor plate 12. Center retractor mounting bolt
: Tighten lower bolt first, then tighten upper bolt.
3. Side retractor 13. Sash guide bolt
: Tighten sash guide bolt first, then tighten side retractor mounting bolt.
4. Center seat belt 14. Spring washer
5. Buckle for seat belt 15. Washer
6. Buckle for center seat belt 16. Spacer
7. Seat belt: 43 N⋅m (4.3 kgf-m, 31.5 lb-ft)
8. Side retractor mounting bolt
: Tighten sash guide bolt first, then tighten side retractor mounting bolt.:5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-110
• For side-air bag (inflator) module
a. Remove sleeve (1) and sleeve lock nut (2), if
equipped.
b. Clear space (3) on ground about 185 cm (6 ft)
in diameter where side-air bag (inflator)
module for deployment. Paved, outdoor
location where there is no activity is preferred.
If outdoor location is not available, space on
shop floor where there is no activity and
provide sufficient ventilation. Ensure no loose
or flammable objects are within deployment
area.
c. Place deployment fixture (A) on ground.
Special tool
(A): 09932–75041
d. Fill plastic reservoir in deployment fixture (A)
with water or sand. This is necessary to
provide sufficient stabilization of fixture during
deployment.
e. Attach side-air bag (inflator) module (1) in
deployment fixture using mounting
attachment, sleeve lock nut and washer (2).
NOTE
Make sure that deploying direction faces as
shown in the figure against mounting
attachment.
• For side curtain-air bag (inflator) module
a. Cut off bag (1) of side curtain-air bag (inflator)
module.
b. Tie side curtain-air bag inflator (1) to tire (3)
with wire harness (2) as shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
CAUTION!
Make sure that wire harness is tight. It is very
dangerous if looseness in wire harness
results in side curtain-air bag inflator flying
off due to shock from inflator deploying.
NOTE
Wind wire harness (2) around at least 3 times.
c. Clear space (5) on ground about 185 cm (6 ft)
in diameter where side curtain-air bag
(inflator) module (1) is set for deployment.
Paved, outdoor location where there is no
activity is preferred. If outdoor location is not
available, use space on shop floor where
there is no activity and sufficient ventilation is
provided. Ensure no loose or flammable
object exists within activation area.
d. Pile tire with side curtain-air bag (inflator)
module on tire (4).
2
1
I4RS0A820088-01
1
(A)2
3
I4RS0A820089-01
1
I5RW0A820086-01
1
2
3
4
5
I5JB0A820101-01
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems........................................ 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1
Abbreviations ...................................................... 9A-1
Wire / Connector Color Symbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal
Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-8
How to Read Power Supply Diagram.................. 9A-9
How to Read System Circuit Diagram................. 9A-9
Connector Layout Diagram ............................... 9A-11
Connector Layout Diagram ............................... 9A-11
Engine Compartment ........................................ 9A-11
Instrument Panel ............................................... 9A-19
Door, Roof......................................................... 9A-25
Floor .................................................................. 9A-28
Rear .................................................................. 9A-32
Ground Point ...................................................... 9A-33
Ground (earth) Point ......................................... 9A-33
Power Supply Diagram ...................................... 9A-34
Power Supply Diagram ..................................... 9A-34
Fuses and the Protected Parts ......................... 9A-36
Fuses in Main Fuse Box ................................... 9A-36
Individual Circuit Fuse Box No. 1 ...................... 9A-37
Individual Circuit Fuse Box No. 2 (In J/B
(Except Taiwan)) ............................................. 9A-38
Individual Circuit Fuse Box No. 2 (In J/B
(Taiwan)) ......................................................... 9A-40
Junction Block (J/B) Connector / Fuse Layout .. 9A-42
Junction Block Inner Circuit (Overview
(Except Taiwan)) ............................................. 9A-43
Junction Block Inner Circuit (Detail (Except
Taiwan)) .......................................................... 9A-45
Junction Block Inner Circuit (Overview
(Taiwan)) ......................................................... 9A-50Junction Block Inner Circuit (Detail (Taiwan)) ... 9A-52
System Circuit Diagram.....................................9A-57
System Circuit Diagram .................................... 9A-57
A-1 Cranking System Circuit Diagram .............. 9A-58
A-2 Charging System Circuit Diagram .............. 9A-59
A-3 Ignition System Circuit Diagram (M15A
engine, M16A engine) ..................................... 9A-60
A-3 Ignition System Circuit Diagram (J20A
engine) ............................................................ 9A-61
A-4 Cooling System Circuit Diagram (M15A
engine, M16A engine) ..................................... 9A-62
A-4 Cooling System Circuit Diagram (J20A
engine) ............................................................ 9A-63
A-5 Engine and A/C Control System Circuit
Diagram (M15A engine) .................................. 9A-64
A-5 Engine and A/C Control System Circuit
Diagram (M16A engine) .................................. 9A-68
A-5 Engine and A/C Control System Circuit
Diagram (J20A engine) ................................... 9A-72
A-6 A/T Control System Circuit Diagram........... 9A-76
A-7 Immobilizer System Circuit Diagram .......... 9A-78
A-8 Body Control System Circuit Diagram
(Except Taiwan) .............................................. 9A-79
A-8 Body Control System Circuit Diagram
(Taiwan) .......................................................... 9A-83
A-10 4WD Control System (Except Taiwan) ..... 9A-87
B-1 Windshield Wiper and Washer Circuit
Diagram........................................................... 9A-88
B-2 Rear Wiper and Washer Circuit Diagram
(Except Taiwan) .............................................. 9A-89
B-2 Rear Wiper and Washer Circuit Diagram
(Taiwan) .......................................................... 9A-90
B-3 Rear Defogger Circuit Diagram (Except
Taiwan) ........................................................... 9A-91
B-3 Rear Defogger Circuit Diagram (Taiwan) ... 9A-92
B-4 Power Window Circuit Diagram .................. 9A-93
B-5 Power Door Lock Circuit Diagram (Except
Taiwan) ........................................................... 9A-95
B-5 Power Door Lock Circuit Diagram
(Taiwan) .......................................................... 9A-97
B-6 Power Mirror Circuit Diagram (Except
Taiwan) ........................................................... 9A-99
B-6 Power Mirror Circuit Diagram (Taiwan) .... 9A-100
B-7 Horn Circuit Diagram ................................ 9A-101
B-8 Seat Heater Circuit Diagram..................... 9A-102
Downloaded from www.Manualslib.com manuals search engine 9-iv Table of Contents
Front Speaker Removal and Installation (If
Equipped) ........................................................9C-19
Rear Speaker Removal and Installation (If
Equipped) ........................................................9C-19
GPS Antenna Removal and Installation (If
Equipped) ........................................................9C-20
Horn Removal and Installation ..........................9C-20
Horn Inspection .................................................9C-20
Horn Relay Inspection .......................................9C-20
Antenna Base Removal and Installation ...........9C-21
Remote Audio Control Switch Removal and
Installation (If Equipped) .................................9C-21
Remote Audio Control Switch Inspection (If
Equipped) ........................................................9C-22
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped) ...........................................9C-22
Specifications .....................................................9C-22
Tightening Torque Specifications ......................9C-22
Wipers / Washers .................................... 9D-1
Diagnostic Information and Procedures ............ 9D-1
Front Wiper and Washer Symptom Diagnosis ....9D-1
Rear Wiper and Washer Symptom Diagnosis..... 9D-1
Repair Instructions ..............................................9D-2
Wipers and Washers Components .....................9D-2
Washer Tank and Washer Pump Removal
and Installation ..................................................9D-3
Washer Pump Inspection ....................................9D-3
Windshield Wiper Removal and Installation ........9D-3
Windshield Wiper Motor Inspection.....................9D-4
Rear Wiper Removal and Installation.................. 9D-6
Rear Wiper Motor Inspection ..............................9D-7
Windshield Wiper and Washer Switch
Removal and Installation ................................... 9D-8
Windshield Wiper and Washer Switch
Inspection .......................................................... 9D-8
Rear Wiper and Washer Switch Removal and
Installation .......................................................9D-10
Rear Wiper and Washer Switch Inspection.......9D-10
Rear Wiper Relay Removal and Installation .....9D-10
Rear Wiper Relay Inspection ............................9D-10
Specifications .....................................................9D-11
Tightening Torque Specifications ......................9D-11
Glass / Windows / Mirrors .......................9E-1
Precautions........................................................... 9E-1
Precautions for Power Window Service
(Pinching Prevention Function Model) .............. 9E-1
General Description ............................................. 9E-1
Rear End Door Window Defogger System
Description ........................................................ 9E-1
Schematic and Routing Diagram ........................ 9E-2
Power Window Circuit Diagram (Pinching
Prevention Function Model) .............................. 9E-2
Diagnostic Information and Procedures ............ 9E-3
Rear End door Window Defogger Symptom
Diagnosis .......................................................... 9E-3
Power Window Control System Symptom
Diagnosis .......................................................... 9E-3Inspection of Pinching Prevention Function
(Pinching Prevention Function Model) .............. 9E-4
Power Door Mirror Control System Symptom
Diagnosis .......................................................... 9E-4
Door Mirror Heater Symptom Diagnosis (If
Equipped) .......................................................... 9E-5
Repair Instructions .............................................. 9E-5
Windshield Components ..................................... 9E-5
Windshield Removal and Installation .................. 9E-6
Front Pillar Window Components...................... 9E-10
Front Pillar Window Removal and Installation... 9E-10
Rear Quarter Window Components .................. 9E-11
Rear Quarter Window Removal and
Installation ....................................................... 9E-11
Rear End Door Window Components ............... 9E-12
Rear End Door Glass Removal and
Installation ....................................................... 9E-12
Front Door Window Components ...................... 9E-13
Front Door Glass Removal and Installation ...... 9E-14
Front Door Window Regulator Removal and
Installation ....................................................... 9E-15
Front Door Window Regulator Inspection ......... 9E-15
Rear Door Window Components ...................... 9E-16
Rear Door Glass Removal and Installation ....... 9E-16
Rear Door Window Regulator Removal and
Installation ....................................................... 9E-18
Rear Door Window Regulator Inspection .......... 9E-18
Rear End Door Window Defogger Switch
Inspection ........................................................ 9E-18
Rear End Door Window Defogger Relay
Inspection ........................................................ 9E-19
Rear End Door Window Defogger Wire
Inspection ........................................................ 9E-19
Rear End Door Window Defogger Wire
Repair.............................................................. 9E-20
Power Window Main Switch Inspection ............ 9E-20
Power Window Sub Switch Inspection .............. 9E-22
Pulse Sensor and Its Circuit Inspection
(Pinching Prevention Function Model) ............ 9E-23
Power Window Main Switch Initialization
(Pinching Prevention Function Model) ............ 9E-24
Door Mirror Components................................... 9E-24
Door Mirror Removal and Installation................ 9E-25
Power Door Mirror Switch Inspection ................ 9E-25
Power Door Mirror Actuator Inspection ............. 9E-25
Door Mirror Heater Inspection (If Equipped) ..... 9E-26
Door Mirror Heater Switch Inspection (If
Equipped) ........................................................ 9E-26
Special Tools and Equipment ........................... 9E-26
Recommended Service Material ....................... 9E-26
Security and Locks...................................9F-1
General Description ............................................. 9F-1
Key Coding Construction .................................... 9F-1
Rear End Door Opener System Description ....... 9F-1
Component Location ........................................... 9F-2
Power Door Lock and Keyless Entry System
Component Location (If Equipped) ................... 9F-2
Diagnostic Information and Procedures ............ 9F-3
Downloaded from www.Manualslib.com manuals search engine 9A-3 Wiring Systems:
Ignition switch Keyless entry Immobilizer system Combination meter Lighting switch
Headlight leveling Hazard warning light Front fog light Rear fog light Spark plug
Radiator fan Fuel pump Injector XX control module Windshield wiper
Windshield washer Rear wiper Rear washer Rear defogger Power window
Power door lock Power mirror A/B Pretensioner Passenger side
Driver side Seat heater A/C Power steering Side air-bag (R)
Side air-bag (L) Side curtain air-bag (R) Side curtain air bag (L) Glow plug
I2RH01910912-01I3JA01910902-01I5RH01910901-01I2RH01910915-01I2RH01910916-01
I3JA01910904-01I3JA01910905-01I3JA01910906-01I3JA01910907-01I2RH01910921-01
I2RH01910922-01I3JA01910908-01I5RW0A910987-01
XX
Cont M
I2RH01910925-01I3JA01910909-01
I3JA01910910-01I3JA01910911-01I3JA01910912-01I2RH01910930-01I3JA01910913-01
I3JA01910914-01I3JA01910915-01I3JA01910916-01I3JA01910917-01I3JA01910918-01
I3JA01910919-01I2RH01910938-01I3JA01910920-01I3JA01910921-01I4JA01910901-01
I4JA01910902-01I5RS0A910958-01I5RS0A910959-01
I5RW0A910986-01
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-8
How to Read Ground PointS6RW0D9101006
Refer to “System Circuit Diagram”.
Refer to “Ground (earth) Point”.
Left side shown
101112
"SYSTEM CIRCUIT DIAGRAM"
"GROUND POINT"
CROSS-REFERENCE
Windoshield
washer
motorIndividual
circuit
fuse box
2015A
Windoshield
wiper
motor E40
E09E20 16
2
1
Off
On
Circuit
breaker
60A-B003-
YEL/BLU
1
205
2
134
67
BLU/BLK
BLK
10
BLK
BLK
9
10
10
BLK
M
BLUBLU/WHTBLU/RED
M
Device body grounding is not given the ground point number.
I5RW0A910992-02
Downloaded from www.Manualslib.com manuals search engine 9A-17 Wiring Systems:
E: Main harness
No./Color Connective position No./Color Connective position
E01/GRY ECM E164/BLK Front fog light (L)
E08/BLK ABS control module E165/N Side turn signal light (R)
E33/N Wheel speed sensor (FR) E166/N Side turn signal light (L)
E35/BLU Wheel speed sensor (FL)E183/GRY Brake fluid level switch
E36/BLK A/C pressure sensor E221/BLK Main relay
E37/BLK Ambient temperature sensor E222/BLK Radiator fan relay #1
E40/YEL Forward sensor E223/BLK Radiator fan relay #2
E62/BLU Windshield washer motor E224/BLK Radiator fan relay #3
E63/GRN Rear washer motor E225/BLK Starting motor relay
E64/GRY Windshield wiper motor E226/BLK Throttle motor relay
E65/BLK Radiator fan motor E227/BLK Fuel pump relay
E68/GRY (IF
EQPD)Headlight beam leveling actuator (R) E229/BLK A/C compressor relay
E69/GRY (IF
EQPD)Headlight beam leveling actuator (L) E230/BLK Condenser fan relay
E70/BLK Condenser fan motorE231/BLK
(A/T)A/T relay
E151/BLK Headlight (R) E234/BLK Front fog light relay
E152/BLK Headlight (L)E241/BLK
(A/T)Shift lock relay
E159/GRY Front turn signal light (R) E281/BLK Horn
E160/GRY Front turn signal light (L) E311/BLK Main fuse box
E161/N Front position light (R) E312/N Main fuse box
E162/N Front position light (L) E371/N Engine harness (To C343)
E163/BLK Front fog light (R)
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-18
E: Main harness (LHD)
E: Main harness
E40
E33
E165
E36
E161
E68
E151
E159
E70E281E163E62E63E65E37E164
E64
E183
E08
E311
E312E222E224E225E223
E221
E371
(TO C343)E166
E227
E229
E234
E230
E01
E35
E69 E248
E247
E233
E232
E241
E162
E152
E160
E231
E226
8
9
76
E
I6RW0C910907-02
No./Color Connective position No./Color Connective position
E01/GRY ECM E166/N Side turn signal light (L)
E08/BLK ABS control module E183/GRY Brake fluid level switch
E33/N Wheel speed sensor (FR) E221/BLK Main relay
E35/BLU Wheel speed sensor (FL)E222/BLK Radiator fan relay #1
E36/BLK A/C pressure sensorE223/BLK
(Except
Ta i w a n )Radiator fan relay #2
E37/BLK Ambient temperature sensorE224/BLK
(Except
Ta i w a n )Radiator fan relay #3
E40/YEL Forward sensor E225/BLK Starting motor relay
E62/BLU Windshield washer motor E226/BLK Throttle motor relay
E63/GRN Rear washer motor E227/BLK Fuel pump relay
E64/GRY Windshield wiper motor E229/BLK A/C compressor relay
E65/BLK Radiator fan motor E230/BLK Condenser fan relay
E68/GLY (IF
EQPD)Headlight beam leveling actuator (R)E231/BLK
(A/T)A/T relay
E69/GLY (IF
EQPD)Headlight beam leveling actuator (L)E232/BLK
(Taiwan)Headlight HI relay (R)
E70/BLK Condenser fan motorE233/BLK
(Taiwan)Headlight HI relay (L)
E151/BLK Headlight (R) E234/BLK Front fog light relay
E152/BLK Headlight (L)E241/BLK
(A/T)Shift lock relay