Downloaded from www.Manualslib.com manuals search engine 9A-87 Wiring Systems:
A-10 4WD Control System (Except Taiwan)S6RW0D910E010
4WD
Cont.M
G26123211
2WD/4WD
switch
DLC
G211614L174156
42
10
7
5416
21
L376
G34319
E382
G33419E371
C3438
17
RW"C-3"
RRYW
BCM
"A-8""D-4"
1116114
BLK
G272 G271 G271885
J/B21
10ABACK15A4WD32
15ADOME37
RED/BLK
RED/BLK
ORN
YELGRN
YELGRN
WHT/RED
B
B
J/C
G309
B
B
J/C
G306
A
A
J/C
L348
24
7
BLU/WHT
BLU/WHT
25
8
L408
L3972431
YEL/BLK
YEL/BLK
GRNYELORNBRN
2223
REDWHT
REDWHTBLU
BLU
BLK/ORNBLK
BLK
14
BLK
BLK/ORNBLK/ORN
BLK/ORN
BLK/ORN
BLK/ORN
BLK/ORN
G343
L37618 14
GRN/YEL
GRN/YEL
20 13
RED/WHTRED/YEL
RED/WHT
(CAN)
(CAN)
B
B
J/C
G309
BLK
14
BLK
B
B
J/C
G308
A
A
WHT/RED
2L40
1
L102
Coupling
solenoid
J/BCoupling
air
temperature
sensor
2
1
Except M16A engine M/T
M16A engine M/T A
A
5
B
B
LOCK4WD
I6RW0D910908-01
Downloaded from www.Manualslib.com manuals search engine 9A-107 Wiring Systems:
GEAR
ABS
BELT
DOOR
CHARGE
CHECK ENGINEAIRBAG
OILDRLD/F LOCK4WD AUTO
SETCRUISEIMMOBI
BRAKE
FUEL
DOME
15A37
32 5
WHT/RED
WHT/RED
J/B
G271
G241
1
2
J/C
G308B
B
IF EQPD
I6RW0C910976-01
Downloaded from www.Manualslib.com manuals search engine 9A-131 Wiring Systems:
F-1 Air-Bag System Circuit Diagram (4ch)S6RW0D910E032
2
ORN
Y
A/B
SDM
L04
J/B
15AA/B
27
RED
L313
BCM
15
BLK
1
15ADOME
37
WHT/RED
G2715
E388
L3721G349
L3992
PNK/BLK
E40
Forward sensor
1 2
Contact
coil
G347
S172
L377
G3442L399
G34911
L28312S121
YEL/RED
GRN
12
21
YEL/RED
L285 G25912
4
38
75
69
10 2832 27
37
5051
2
"A-8"
L378
G345
ORN
PNK/BLKYEL
YEL
GRN/RED
GRN/REDGRNGRN/ORNGRN/YEL
BLU/RED
BLU/REDBLU/ORNBLU/YEL
L3134
G27213
J/B J/B
"C-3"YB
YEL/BLK
YEL/BLK
J/B side connector (BCM)
Except M16A engine M/T
M16A engine M/T
Except Taiwan
Taiwan A
B
E
D
2 12 1
BCDE
Check terminal
J/C
G308B
B
5
4
C
51114
E382
G33419
C343
E3718
BLK/ORN
BLK/ORNBLK/ORN
7
BLU
PPL/WHT
PPL/WHT
BLU
PPL/WHT
J/C IF EQPD
G308A
A
L313
G043
5
J/CJ/B
G309B
B
DLC
16
WHT
WHT/RED
RED
RW
PW
PW
"A-8"
14 6
BCM
BCM
(CAN)
G2114
BLKBLK
BLK
E
Y"A-8"
D
8A
I6RW0C910A00-01
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-132
F-1 Air-Bag System Circuit Diagram (8ch)S6RW0D910E033
Y
A/B
SDM
L04
J/B
15AA/B
27
REDWHT/RED
L313
BCM
15
BLK
1
15ADOME
37
G2715
2
2832 2737
"A-8"
YEL
YEL
G349
L399
J/C
G308B
B
L399
G3491
5
41114
E382
G33419
C343
E3718
BLK/ORNWHT/RED
BLK/ORNBLK/ORN
7
BLU
PPL/WHT
PPL/WHT
J/C IF EQPD
G308A
A
J/C
G309B
B
DLC
16
WHTRED
RW
PW
"A-8"
14 6
BCM
(CAN)
G2114
BLKBLK
BLK
J/B
E
Y"A-8"
D
B
5
C
D
E
J/B side connector (BCM)
Except M16A engine M/T
M16A engine M/T
Except Taiwan
Taiwan
Without Auto cruise
With Auto cruise ABCDEFG
Contact
coil
G347
S172
L377
G34421
S121
GRN
4
3
GRN/RED
GRN/REDGRN
1
2FG2
1FG
1
2FG2
1FG
BLU
PPL/WHTL313
G043
5
J/B
PW
BCM
8A
G25912
21
5
6
L378
G345
BLU/RED
BLU/RED
YEL/RED
YEL/RED
I6RW0C910A01-01
Downloaded from www.Manualslib.com manuals search engine 9B-1 Lighting Systems:
Body, Cab and Accessories
Lighting Systems
Precautions
Precautions for Discharge Headlight Service (If Equipped)S6RW0D9200001
WARNING!
• Do not touch igniter or ballast when lighting switch is at “HEAD” position to avoid possible electric
shock.
• Do not measure voltage or resistance with tester connected to output connector of ballast or igniter
to avoid possible electric shock.
• Do not perform work where exposed to water including rain or with wet hands to avoid possible
electric shock.
• Disassembling igniter or ballast is strictly prohibited as it may cause an electric shock.
• Before inspecting or repairing discharge headlight or its peripheral parts, make sure that lighting
switch is at OFF position and battery is disconnected at negative terminal to avoid possible
electrical shock.
• Do not set lighting switch to “HEAD” position with connector disconnected or any part removed to
avoid possible electric shock.
• Do not touch glass surface of headlight bulb. Oil or grease attached on it may not only make bulb
service life shorter but also cause bulb to burst when lighting switch is turned on.
• Mercury, metal iodide and xenon gas are sealed in discharge headlight bulb. Be sure to dispose of
used discharge headlight bulb properly according to applicable rules or regulations.
Precautions in Diagnosing Troubles (Headlight Auto Leveling System)S6RW0D9200002
• Be sure to read “Air Bag Warning in Section 00” before inspection and observe what is written there.
• Replacement of height sensor and headlight leveling control module. When height sensor and/or headlight leveling
control module is replaced with new one, perform initialization of headlight auto leveling system according to
“Initialization of Headlight Auto Leveling System”.
General Description
Discharge Headlight Description (If Equipped)S6RW0D9201001
Discharge headlight provides more brightness and consumes less electricity as compared with the conventional
halogen headlight. It consists of a ballast (1), igniter (2) and discharge headlight bulb (3).
Ballast
Ballast makes the voltage from the battery rise and converts the current from DC to AC. It also outputs high voltage to
the igniter when the headlight is turned on and supplies to discharge headlight bulb with necessary voltage for
continuous lighting while it is lit.
2
1 3
I6RW0C920001-01
Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-8
Headlight Leveling Warning Light CheckS6RW0D9204015
1) Turn ignition switch to ON position.
2) Check that headlight leveling warning light (1) lights for about 2 seconds and then goes OFF. If the headlight
leveling warning light lights up again 10 seconds after it turned off, go to “Headlight Auto Leveling System
Symptom Diagnosis (If Equipped)”. If headlight leveling warning light flashes, go to “Initialization of Headlight Auto
Leveling System”.
Headlight Symptom Diagnosis (Discharge Headlight Model)S6RW0D9204016
1
I6RW0C920009-01
Condition Possible cause Correction / Reference Item
Only one low beam does
not light upCircuit fuse blownReplace fuse and check for short circuit.
Headlight low beam relay faultyCheck headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Bulb faultyReplace bulb.
Igniter faultyReplace igniter.
Ballast faultyReplace ballast.
Wiring or ground faultyRepair circuit.
Low beam does not light
upCircuit fuses blownReplace fuses and check for short circuit.
Headlight low beam relay faultyCheck headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Lighting or dimmer switch faultyCheck lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Bulbs faultyReplace bulbs.
Igniters faultyReplace igniters.
Ballasts faultyReplace ballasts.
Wiring or ground faultyRepair circuit.
Only one high beam does
not light upCircuit fuse blownReplace fuse and check for short circuit.
Headlight high beam relay faultyCheck headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Bulb blownReplace bulb.
Wiring or ground faultyRepair circuit.
High beam does not light
upCircuit fuses blownReplace fuses and check for short circuit.
Headlight high beam relay faultyCheck headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Lighting or dimmer switch faultyCheck lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Bulbs blownReplace bulbs.
Wiring or ground faultyRepair circuit.
Downloaded from www.Manualslib.com manuals search engine 9B-9 Lighting Systems:
Headlight Symptom diagnosis (Other than Discharge Headlight Model)S6RW0D9204017
Auto-On Headlight System Symptom Diagnosis (If Equipped)S6RW0D9204018
Condition Possible cause Correction / Reference Item
Only one low beam does
not light upCircuit fuse blownReplace fuse and check for short circuit.
Bulb blownReplace bulb.
Headlight low beam relay faulty (if
equipped)Check headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Wiring or ground faultyRepair circuit.
Low beam does not light
upCircuit fuse blownReplace fuses and check for short circuit.
Headlight low beam relay faulty (if
equipped)Check headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Lighting or dimmer switch faultyCheck lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Bulbs blownReplace bulbs.
Wiring or ground faultyRepair circuit.
DRL controller faulty (if equipped)Check system referring to “Inspection of DRL
Controller and Its Circuits (If Equipped)”.
Only one high beam does
not light upCircuit fuse blownReplace fuse and check for short circuit.
Bulb blownReplace bulb.
Headlight high beam relay faulty (if
equipped)Check headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Wiring or ground faultyRepair circuit.
High beam does not light
upCircuit fuse blownReplace fuses and check for short circuit.
Headlight high beam relay faulty (if
equipped)Check headlight relay referring to “Tail Light
Relay, Headlight Relay, Front Fog Light Relay
Inspection (If Equipped)”.
Lighting or dimmer switch faultyCheck lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Bulbs blownReplace bulbs.
Wiring or ground faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Headlights are not turned
ON or OFF automatically
even after darkened or
lightenedCircuit fuse blownReplace fuse and check for short circuit.
Lighting or dimmer switch faultyCheck lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Auto-on headlight sensor faultyCheck auto-on headlight sensor referring to
“Auto-On Headlight Sensor Inspection (If
Equipped)”.
Wiring or ground faultyRepair circuit.
Auto-on headlight controller faultyCheck auto-on headlight controller for function
referring to “Inspection of Auto-On Headlight
Controller and Its Circuit (If Equipped)”.
Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-10
DRL System Symptom Diagnosis (If Equipped)S6RW0D9204002
Headlight Auto Leveling System Symptom Diagnosis (If Equipped)S6RW0D9204019
Headlight Manual Leveling System Symptom Diagnosis (If Equipped)S6RW0D9204003
Condition Possible cause Correction / Reference Item
Headlight does not light
when lighting switch is in
OFF position and engine
is runningLighting switch faultyCheck lighting switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Oil pressure switch faultyCheck oil pressure switch referring to “Oil
Pressure Switch Inspection in Section 9C”.
DRL controller faultyCheck lighting switch referring to “Inspection of
DRL Controller and Its Circuits (If Equipped)”.
Wiring or grounding faultyRepair circuit.
Headlight lights even if
engine stop and lighting
switch is OFF positionLighting switch faultyCheck system referring to “Headlight Switch (in
Lighting Switch) Inspection”.
Oil pressure switch faultyCheck oil pressure switch referring to “Oil
Pressure Switch Inspection in Section 9C”.
DRL controller faultyCheck system referring to “Inspection of DRL
Controller and Its Circuits (If Equipped)”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Headlight leveling
warning light comes on
steadyHeight sensor faultyCheck height sensor referring to “Height
Sensor and Its Circuit Inspection (If
Equipped)”.
Wiring or ground faultyRepair circuit.
Headlight leveling control module faultyCheck headlight leveling control module for
function referring to “Inspection of Headlight
Leveling Control Module and Its Circuit
(Headlight Auto Leveling System)”.
Optical axes of both
headlights do not changeCircuit fuse blownReplace fuse and check for short circuit.
Supply voltage too low or too highCheck charging system referring to “Generator
Test (Undercharged Battery Check) in Section
1J” or “Generator Test (Overcharged Battery
Check) in Section 1J”.
Wiring or ground faultyRepair circuit.
Headlight leveling control module faultyCheck headlight leveling control module for
function referring to “Inspection of Headlight
Leveling Control Module and Its Circuit
(Headlight Auto Leveling System)”.
Optical axis of only one
headlight does not
changeHeadlight levering actuator faultyCheck actuator referring to “Headlight Leveling
Actuator Inspection (If Equipped)”.
Headlight housing deformedReplace headlight housing.
Wiring or ground faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Optical axes of both
headlights do not changeCircuit fuse blownReplace fuse and check for short circuit.
Headlight leveling switch faultyCheck headlight leveling switch referring to
“Headlight Manual Levering Switch Inspection
(If Equipped)”.
Supply voltage too lowCheck charging system referring to “Generator
Test (Undercharged Battery Check) in Section
1J”.
Wiring or grounding faultyRepair circuit.
Optical axis of only one
headlight does not
changeCircuit fuse blownReplace fuse and check for short circuit.
Headlight leveling actuator faultyCheck actuator referring to “Headlight Leveling
Actuator Inspection (If Equipped)”.
Headlight housing deformedReplace headlight housing.
Wiring or grounding faultyRepair circuit.