2006 SUZUKI SX4 engine coolant

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-175
C01-19WHT/
REDEGR valve
(stepper motor coil
3) output (if
equipped10 – 14 V Ignition switch turned ON. —
*0 – 1 V
↑↓
10 – 14 V
(“Reference
waveform No.4: ”)Ignition switch is turned to
ST (cranking) position.Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
C01-20RED/
YELCMP sensor signal0 – 1 V or 4 – 5 V Ignition switch turned ON. —
*0 – 0.6 V
↑↓
4 – 5 V
(“Reference
waveform No.13: ”
and “Reference
waveform No.14: ”)Engine running at idle
after warmed up engine.Sensor signal is pulse.
Pulse frequency varies
depending on engine
speed.
(6 pulses are generated
per 1 camshaft revolution.)
C01-21 PNK CKP sensor signal0 – 1 V or 4 – 5 V Ignition switch turned ON. —
*4 – 5 V
↑↓
0 – 0.6 V
(“Reference
waveform No.13: ”
and “Reference
waveform No.14: ”)Engine running at idle
after warming up engine.Sensor signal is pulse.
Pulse frequency varies
depending on engine
speed.
(30 (36 – 6) pulses are
generated per 1
crankshaft revolution.)
C01-22 — — — — —
C01-23 — — — — —
C01-24 LT GRNEngine coolant
temp. (ECT)
sensor signal3.5 – 4.0 VIgnition switch turned ON,
ECT at 0 °C, 32 °F.
— 1.38 – 1.72 VIgnition switch turned ON,
ECT at 50 °C, 122 °F.
0.40 – 0.53 VIgnition switch turned ON,
ECT at 100 °C, 212 °F.
C01-25BLK/
YELIntake air temp.
(IAT) sensor signal3.18 – 3.67 VIgnition switch turned ON,
IAT at 0 °C, 32 °F.
— 1.32 – 1.65 VIgnition switch turned ON,
IAT at 40 °C, 104 °F.
0.46 – 0.60 VIgnition switch turned ON,
IAT at 80 °C, 176 °F.
C01-26GRN/
BLKMass air flow
(MAF) sensor
signal0.5 – 1.5 VIgnition switch turned ON
with engine at stop.
— 1.5 – 2.0 V
(“Reference
waveform No.15: ”)When engine running at
specified idle speed after
warmed up.
C01-27 GRYGround for MAF
sensorBelow 0.3 V Ignition switch turned ON. —
C01-28BLU /
YELGeneral control
signal output0 – 1 VEngine: Stop
IG switch: ON
—
10 – 14 VEngine: Idle speed after
warning up
C01-29BLU/
BLKEVAP canister
purge valve output10 – 14 VIgnition switch turned ON
with engine at stop.—
*0 – 0.6 V
↑↓
10 – 14 V
(“Reference
waveform No.16: ”)Set EVAP canister purge
valve at 52% by using
“Engine / Active Test” of
scan tool.Output signal is active low
duty pulse. Duty ratio
varies depending on
vehicle condition.
C01-30 BLK Ground for ECM Below 0.3 V Ignition switch turned ON. —
C01-31 — — — — —
C01-32 — — — — —
C01-33 — — — — — Terminal
No.Wire
colorCircuit Normal voltage Condition Remarks

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-181
Reference waveform No.1
Fuel injector signal (1) with engine idlingReference waveform No.2
No.1 fuel injector signal (2) with engine idling E01-58RED/
BLKA/C condenser fan
relay
(if equipped with A/
C)0 – 1 VBlower speed selector ON
A/C or defroster switch ON
Engine running or Engine
coolant temperature at
more than 110 °C (230 °F)
with engine running.—
10 – 14 VExcept the above
mentioned condition with
engine running
E01-59 — — — — —
E01-60BRN/
WHTMain power supply
relay output10 – 14 V Ignition switch turned OFF.
—
0 – 2 V Ignition switch turned ON. Terminal
No.Wire
colorCircuit Normal voltage Condition Remarks
Measurement
terminalCH1: “C01-2” to “C01-58”
Oscilloscope
settingCH1: 20 V/DIV
TIME: 1 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
2. Fuel injection pulse width: 2-4 msec. 3. 10 – 14 V
I4RS0B110050-01
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-1” to “C01-58”
Oscilloscope
settingCH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110051-01

Downloaded from www.Manualslib.com manuals search engine 1A-210 Engine General Information and Diagnosis:
Troubleshooting
NOTE
• Before performed trouble shooting, be sure to read the “Precautions of ECM Circuit Inspection”.
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors referring to “Inspection of ECM and Its Circuits”.

Step Action Yes No
1DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch and check DTC.
Is there DTC U0073 and/or U0140?Go to applicable DTC
diag. flow.Go to Step 2.
2Electric load signal circuit check
1) Start engine and select “Data List” mode on scan tool.
2) Check electric load signal under following conditions
respectively.
Blower fan signal (Manual A/C model)
Blower speed selector turned OFF, 1st or 2nd
position: OFF
Blower speed selector turned to 3rd position or
more: ON
Blower fan signal (Automatic A/C model)
Blower speed selector OFF or 1st position: OFF
Blower speed selector turned to 3rd position or
more: ON
Radiator fan signal
Engine coolant temperature is lower than 100 °C
(212 °F): OFF
Engine coolant temperature is higher than 100 °C
(212 °F): ON
Electric load signal
Engine running, rear defogger switch, small light or
headlight switch OFF: OFF
Engine running, rear defogger switch, small light or
headlight switch ON: ON
Is check result satisfactory?Electric load signal
circuit is in good
condition.Check defective signal
circuit.

Downloaded from www.Manualslib.com manuals search engine 1A-212 Engine General Information and Diagnosis:
Repair Instructions
Idle Speed and IAC Throttle Valve Opening
Inspection
S6RW0D1106001
Before idle speed check, make sure of the following.
• Lead wires and hoses of electronic fuel injection and
engine and emission control systems are connected
securely.
• Valve lash is checked according to maintenance
schedule.
• Ignition timing is within specification.
• All accessories (wipers, heater, lights, A/C, etc.) are
out of service.
• Air cleaner has been properly installed and is in good
condition.
• No abnormal air drawn in from air intake system.After all items are confirmed, check idle speed and IAC
throttle opening as follows.NOTE
Before starting engine, place transmission
gear shift lever in “Neutral”, and set parking
brake and block drive wheels.

Step Action Yes No
1Is there DTC(s) of ECT sensor circuit (DTC P0116 / P0117 /
P0118) and/or radiator cooling fan circuit (DTC P0480)?Go to corresponding
DTC flow.Go to Step 2.
2Radiator cooling fan control circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and select “Data List” on scan tool.
3) Warm up engine until coolant temp. is 100 °C, 212 °F or
higher and A/C switch turns OFF (if equipped with A/C).
(If engine coolant temp. dose not rise, check engine
cooling system or ECT sensor.)
Is radiator cooling fan started when engine coolant temp.
reached above temp.?Radiator cooling fan
control system is in
good condition.Perform from Step 2 to
Step 7 in DTC P0480
diag. flow. If OK, Go to
Ste p 3.
3Radiator cooling fan control check
1) Disconnect radiator cooling fan motor connector with
ignition switch turned OFF.
2) Run engine when ECT is over 100 °C, 212 °F.
3) Measure voltage between vehicle body ground and
“BLU/RED” wire terminal of disconnected radiator
cooling fan motor connector.
Is voltage 10 – 14 V?Go to Step 4. “BLU/RED” wire is open
or high resistance
circuit.
4Check radiator cooling fan wire circuit check
1) Turn ignition switch to OFF position.
2) Measure resistance between “BLK” wire terminal of
disconnected radiator cooling fan motor connector and
vehicle body ground.
Is resistance below 1
Ω?Go to Step 5. “BLK” wire is open or
high resistance circuit.
5Radiator cooling fan check
1) Check radiator cooling fan referring to “Radiator Cooling
Fan Assembly On-Vehicle Inspection in Section 1F”.
Is it in good condition?Substitute a known-
good ECM and recheck.Faulty radiator cooling
fan.

Downloaded from www.Manualslib.com manuals search engine 1B-1 Aux. Emission Control Devices:
Engine
Aux. Emission Control Devices
Diagnostic Information and Procedures
EGR System Inspection (If Equipped)S6RW0D1204001
1) Connect SUZUKI scan tool to data link connector
(DLC) (1) with ignition switch turned OFF.
2) Turn ON ignition switch and erase DTC using
“Delete” in “DTC” menu of scan tool.
3) Start engine and warm it up to normal operating
temperature, then select “Data List” mode on scan
tool.
4) Make sure that vehicle condition is as follows.
• Vehicle speed = 0 km/h (0 KPH)
• Engine speed ≤ 900 rpm
• Engine coolant temp. ≥ 90 °C, 164 °F5) With engine idling (without depressing accelerator
pedal), open EGR valve by using “Step EGR
Control” mode in “Engine / Active Test” menu. In this
state, as EGR valve opening increases engine idle
speed drops. If not, possible cause is clogged EGR
gas passage, stuck or faulty EGR valve.
Special tool
(A): SUZUKI scan tool (SUZUKI-SDT)
Repair Instructions
EVAP Canister Purge InspectionS6RW0D1206001
NOTE
Before inspection, check to make sure that
gear shift lever is in neutral position and that
parking brake lever is pulled all the way up.

1) Disconnect purge hose (1) from purge pipe.
2) Place finger against the end of disconnected hose
and check that vacuum is not felt there when engine
is cool and running at idle speed. If check result is
not satisfactory, check EVAP canister purge valve,
wire harness and ECM.
EVAP Canister Purge Valve and Its Circuit
Inspection
S6RW0D1206002
WARNING!
Do not apply vacuum by mouth; otherwise
harmful fuel vapor can be breathed in.

CAUTION!
Do not apply vacuum more than –86 kPa (–
12.47 psi); otherwise EVAP canister purge
valve could be damaged.

(A) 1I5RW0C110011-01
1
I5RW0A120006-01

Downloaded from www.Manualslib.com manuals search engine Engine Electrical Devices: 1C-7
Engine Coolant Temperature (ECT) Sensor
Removal and Installation
S6RW0D1306008
Removal
1) Disconnect negative cable at battery.
2) Drain coolant referring to “Cooling System Draining
in Section 1F”.
WARNING!
To avoid danger of being burned, do not
remove radiator cap while engine and
radiator are still hot.
Scalding fluid and steam can be blown out
under pressure if cap is taken off too soon.

3) Remove air intake pipe.
4) Disconnect connector from ECT sensor (1).
5) Remove ECT sensor from water outlet.
Installation
Reverse removal procedure noting the following.
• Clean mating surfaces of ECT sensor and water
outlet.
• Check O-ring for damage and replace, if necessary.
• Tighten ECT sensor (1) to specified torque.
Tightening torque
ECT sensor (a): 15 N·m (1.5 kgf-m, 11.0 lb-ft)
• Connect connector to ECT sensor securely.
• Refill coolant referring to “Cooling System Flush and
Refill in Section 1F”.
Engine Coolant Temperature (ECT) Sensor
Inspection
S6RW0D1306009
Immerse temperature sensing part of ECT sensor (1) in
water (or ice) and measure resistance between sensor
terminals while heating water gradually.
If measured resistance doesn’t show such characteristic
as shown, replace ECT sensor.
1
I2RH0B130008-01
1,(a)
I2RH0B130009-01
I5RW0A130007-01

Downloaded from www.Manualslib.com manuals search engine Engine Mechanical: 1D-3
Camshaft Position Control (VVT Variable Valve Timing) System DescriptionS6RW0D1401002
System Description
The VVT system is an electronic control system which continuously vary and optimize the intake valve timing in
response to the engine operating condition.
The optimized intake valve timing produce such an air intake with high efficiency that both the higher power generation
and lower fuel consumption can be attained in the whole engine speed range from low to high. In the area of the
average engine load, low emission of nitrogen oxides (NOx) and high fuel efficiency can also be attained by making
the valve opening overlap between the intake and exhaust valves longer.
For the brief of the system operation, the intake valve timing is varied by the cam timing sprocket (1) which varies the
rotational phase between the intake camshaft (3) and sprocket. The rotor (2) in the cam timing sprocket is actuated by
switching or adjusting the hydraulic pressure applied to the chambers for the timing advancing (7) and/or retarding (6).
To switch or adjust the hydraulic pressure appropriately, ECM operates the oil control valve (12) with detecting the
engine speed, intake air value, throttle opening, engine coolant temperature and camshaft position (angle).
1
4
5
10
8
9
2
7
6
12
11
3
60˚ (variable angle)
Most retarded timing Most advanced timing
Exhaust valveIntake valve
Crank angle
Overlap of valves
Valve lift
I5RW0C140002-01
4. Oil passage to chamber for timing retarding 8. Oil filter 10. Oil pan
5. Oil passage to chamber for timing advancing 9. Oil pump 11. Control signal from ECM

Downloaded from www.Manualslib.com manuals search engine Engine Mechanical: 1D-5
Targeted Timing Varying Operation
Diagnostic Information and Procedures
Compression CheckS6RW0D1404001
Check compression pressure on all 4 cylinders as
follows:
1) Warm up engine to normal operating temperature.
2) Stop engine after warming up.
NOTE
After warming up engine, place transmission
gear shift lever in “Neutral” (shift selector
lever to “P” range for A/T model), and set
parking brake and block drive wheels.

3) Remove air cleaner assembly with air suction hose
referring to “Air Cleaner Assembly Removal and
Installation”.
4) Remove cylinder head upper cover.
5) Remove ignition coil assemblies and all spark plugs
referring to “Spark Plug Removal and Installation in
Section 1H”.
6) Disconnect fuel injector wires at the coupler.7) Install special tools (Compression gauge) into spark
plug hole.
Special tool
(A): 09915–64512
(B): 09915–64530
(C): 09915–67010 Driving condition Valve timing Target of control Effect
Engine running at idle
speedMost retardedTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to intake manifold.Stabilization of the engine
rotation at idle speed.
Average engine load
rangeTo the advanced
sideTo lengthen the valve opening overlap
in order to enhance the internal
exhaust gas recirculation and reduce
the pumping loss.Improvement of the fuel
efficiency.
Lowering of the exhaust
emission.
Light engine load
rangeTo the retarded sideTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to intake manifold.Keeping of the engine stability.
Low or average
engine speed range
with heavy engine
loadTo the advanced
sideTo advance the closing timing of the
intake valve in order to improve the
volumetric efficiency.Improvement of generating the
engine torque at low and
average engine speed.
High engine speed
range with heavy
engine loadTo the retarded sideTo retard the closing timing of the
intake valve in order to improve the
volumetric efficiency.Improvement of generating the
engine power.
Low engine coolant
temperatureMost retardedTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to intake manifold and
reduce the fuel increasing.
To slow the fast idle speed of the
engine as a result of stabilizing the
engine idling.Stabilization of the fast idling of
the engine.
Improvement of the fuel
efficiency.
At engine starting and
stoppingMost retardedTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to intake manifold.Improvement of start ability.
(A)
(C)
(B)
I3RH0B140009-01