2006 SUZUKI SX4 engine coolant

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DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine Coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Increase vehicle speed to 60 – 80 km/h (37 – 50 mile/h) at 5th gear or D range.
5) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 4 sec. or more),
then stop vehicle and run engine at idle speed for 60 sec. or more.
6) Repeat Step 4).
7) Keep above vehicle speed for 8 min. or more. (Throttle valve opening is kept constant in this step.)
8) Repeat Step 5).
9) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Is there DTC(s) other than fuel system (DTC P0171 / P0172)
and HO2S-2 (DTC P0140)?Go to applicable DTC
diag. flow.Go to Step 3.
3HO2S-2 and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Warm up engine to normal operating temperature and
keep it at 2000 r/min. for 60 sec.
3) Repeat racing engine (Repeat depressing accelerator
pedal 5 to 6 times continuously to enrich A/F mixture and
take foot off from pedal to enlean it).
Does HO2S-2 output voltage indicate deflection between
over 0.35 V and below 0.25 V?Go to “DTC P0171 /
P0172: Fuel System
Too Lean / Rich”.Go to Step 4.

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DTC P0171 / P0172: Fuel System Too Lean / RichS6RW0D1104036
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Start engine and warm up to normal operating temperature.
5) Operate vehicle with condition as noted freeze frame data for 5 min.
6) Stop vehicle and check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0171:
Total fuel trim is higher than specified value or short term fuel trim is higher
than specified value for more than 1 min.
(2 driving cycle detection logic)
DTC P0172:
Total fuel trim is lower than specified value or short term fuel trim is lower
than specified value for more than 1 min.
(2 driving cycle detection logic)• Vacuum leakage
• Exhaust gas leakage
• Fuel pressure out of specification
• Fuel injector malfunction
• Heated oxygen sensor-1 malfunction
• MAF sensor malfunction
• ECT sensor malfunction

Downloaded from www.Manualslib.com manuals search engine 1A-104 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Is there DTC(s) other than fuel system (DTC P0171 /
P0172)?Go to applicable DTC
diag. flow.Go to Step 3.
3Intake system and exhaust system for leakage check
Are intake system and exhaust system in good condition?Go to Step 4. Repair or replace
defective part.
4Fuel pressure check
1) Check fuel pressure referring to “Fuel Pressure Check”.
Is check result satisfactory?Go to Step 5. Repair or replace
defective part.
5Fuel injectors and its circuit check
1) Check fuel injectors referring to “Fuel Injector Inspection
in Section 1G”.
Is check result satisfactory?Go to Step 6. Faulty injector(s) or its
circuit.
6Visual inspection
1) Check MAF sensor and air intake system.
• Objects which block measuring duct and resistor of
MAF sensor.
• Other air flow which does not pass MAF sensor.
Are they in good condition?Go to Step 7. Repair or replace
defective part.
7MAF sensor for performance check
1) With ignition switch turned OFF, install scan tool.
2) Start engine and warm up to normal operating
temperature.
3) Check MAF value using scan tool (Refer to “Scan Tool
Data” for normal value.).
Is each value within specified range?Go to Step 8. Go to “DTC P0101:
Mass Air Flow Circuit
Range / Performance”.
8ECT sensor for performance check
1) Check ECT sensor referring to Step 3 and 4 of “DTC
P0118: Engine Coolant Temperature Circuit High”.
Is check result satisfactory?Go to Step 9. Faulty ECT sensor or its
circuit.
9HO2S-1 for performance check
1) Check HO2S-1 referring to Step 3 of “DTC P0131 /
P0132: O2 Sensor (HO2S) Circuit Low Voltage / High
Voltage (Sensor-1)”.
Is check result satisfactory?Substitute a known-
good ECM and recheck.Faulty HO2S-1 or its
circuit.

Downloaded from www.Manualslib.com manuals search engine 1A-110 Engine General Information and Diagnosis:
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 /
Cylinder 3 / Cylinder 4 Misfire Detected
S6RW0D1104039
System Description
ECM measures the angle of the crankshaft based on the pulse signal from the CKP sensor and CMP sensor for each
cylinder. If it detects a large change in the angle speed of the crankshaft, it concludes occurrence of a misfire. When
the number of misfire is counted by ECM beyond the DTC detecting condition, it determines the cylinder where the
misfire occurred and output it as DTC.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temp.: –7 °C, 19.4 °F or more
• Engine coolant temp.: –10 °C, 14 °F or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Drive vehicle under freeze frame data condition as noted for 1 min. or more.
5) Stop vehicle and check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0300:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 2 or more cylinders. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adversely during 1000 engine revolution, is
detected at 2 or more cylinders. (2 driving cycle detection logic)• Ignition system
• Fuel injector and its circuit
• Fuel pressure
• EGR system
• Abnormal air drawn in
• Engine compression
• Valve lash adjuster
• Valve timing
• Fuel shortage
• Exhaust system
• Fuel of poor quality DTC P0301, P0302, P0303, P0304:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 1 cylinder. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adversely during 1000 engine revolution, is
detected at 1 cylinder. (2 driving cycle detection logic)

Downloaded from www.Manualslib.com manuals search engine 1A-120 Engine General Information and Diagnosis:
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC confirmation
procedure”.
• Intake air temperature at engine start: –10 °C (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Run engine at idle for 10 min.
5) Drive vehicle and increase engine speed 3000 rpm in 3rd gear or “3” range.
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting for 5 sec. or more. (Keep fuel cut
condition for 5 sec. or more) If fuel cut condition is not kept for 5 sec. or more, coast down a slope in engine speed
1000 – 3000 rpm for 5 sec. or more.
7) Stop vehicle and run engine at idle.
8) For european market model, check whether EGR system readiness/monitoring test has completed or not by using
scan tool.
If evaporative system readiness/monitoring test has not completed, check vehicle conditions (environmental) and
repeat Steps 3) through 7).
9) Check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0401:
Difference in intake manifold absolute pressure between opened EGR valve and closed
EGR valve is smaller than specified value.
(2 driving cycle detection logic, monitoring once / 1 driving)
DTC P0402:
Difference in intake manifold absolute pressure between opened EGR valve and closed
EGR valve is larger than specified value.
(2 driving cycle detection logic, monitoring once / 1 driving)• EGR valve
• EGR passage
• MAP sensor
•ECM

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-125
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 (14 °F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temp.: 70 °C, 158 °F or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Increase vehicle speed to 40 – 50 mph, 60 – 80 km/h.
4) Keep above vehicle speed for 10 min. or more (Throttle valve opening is kept constant in this step).
5) Stop vehicle.
6) For european market model, check whether catalyst monitoring readiness/monitoring test has completed or not by
using scan tool.
If evaporative system readiness/monitoring test has not completed, check vehicle conditions (environmental) and
repeat Steps 3) through 5).
7) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Exhaust system visual check
1) Check exhaust system for leaks, damage and loose
connection.
Is it in good condition?Go to Step 3. Repair or replace
defective part.
3HO2S-2 output voltage check
1) Check output voltage of HO2S-2 referring to “DTC
P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage /
High Voltage (Sensor-2)”.
Is check result satisfactory?Replace exhaust
manifold (built in warm
up three way catalytic
converter) and exhaust
center pipe (built in
three way catalytic
converter).Check “BRN” and / or
“ORN” wires for open
and short, and
connections for poor
connection.
If wires and connections
are OK, replace HO2S-
2.

Downloaded from www.Manualslib.com manuals search engine 1A-130 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Wire circuit check
1) Disconnect radiator cooling fan relay (1) from individual
circuit fuse box No.1 with ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between
engine ground to “BLK/RED” wire terminal.
Is voltage 10 – 14 V?Go to Step 3. Open wire in “BLK/RED”
wire is open circuit.
3Wire circuit check
1) Connect radiator cooling fan relay to individual circuit
fuse box No.1 with ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between
vehicle body ground and “E01-46” terminal of ECM
connector when engine coolant temp. is below 100 °C
(212 °F).
Is voltage 10 – 14 V?Go to Step 7. Go to Step 4.
4Wire circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Disconnect radiator cooling fan relay from individual
circuit fuse box No.1.
3) Measure resistance between “E01-46” terminal of ECM
connector and vehicle ground.
Is resistance infinity?Go to Step 5. “LT GRN” wire is
shorted to ground
circuit.
5Wire circuit check
1) Turn ON ignition switch.
2) Measure voltage between “E01-46” terminal of ECM
connector and vehicle body ground.
Is voltage 0 V?Go to Step 7. “LT GRN” wire is
shorted to other circuit.
6Radiator cooling fan relay check
1) Check radiator cooling fan relay referring to “Radiator
Cooling Fan Relay Inspection in Section 1F”.
Is check result satisfactory?“LT GRN” wire is open
circuit.Replace relay.
1
I5RW0A110036-02

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DTC P0481: Cooling Fan 2 (A/C Condenser Fan) Control CircuitS6RW0D1104049
Wiring Diagram
Circuit Description
A/C condenser cooling fan motor is turned ON and OFF by its relay which ECM controls. A/C condenser cooling fan
motor is turned ON when ECM outputs A/C ON signal or when engine coolant temp. is 110 °C, 230 °F or more.
DTC Detecting Condition and Trouble Area7Radiator cooling fan control check
1) Run engine until ECT is over 100 °C, 212 °F.
2) Measure voltage between vehicle body ground and
“E01-46” terminal of ECM connector.
Is voltage lower than 1.5 V?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”. If OK, substitute a
known-good ECM and
recheck.Faulty ECM.
Substitute a known-
good ECM and recheck. Step Action Yes No
E01C01
3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238 3 4
18 19 5 6 7 10 11
17 20
47 46 49 50 51 21 22
5216 259
24 14
29
55 57 54 53 59
60 582
26 27 28 15
30
56 4832 31 34 35 36 37 40 42 39 38 44
45 43 41 331 12 13
238
BLK/WHT
WHT
1
GRN
27
E01-29
10
89
REDBLK
3
5BLK/WHT
RED/BLKE01-58
WHT
4E01-47 GRY
BLU/YEL
6
C01-58
C01-15 C01-30
BLK/ORN
BLKBLKE01-31BLK
I6RW0D110042-01
1. Individual circuit fuse box No.1 5. A/C condenser cooling fan motor 9. “A/C” fuse
2. Ignition switch 6. A/C compressor 10. “IG COIL” fuse
3. A/C condenser cooling fan relay 7. ECM
4. A/C compressor relay 8. “FI” fuse
DTC detecting condition Trouble area
Monitor signal of A/C condenser cooling fan relay is different
from command signal.
(1 driving cycle detection logic but MIL does not light up)• A/C condenser cooling fan relay circuit malfunction
• A/C condenser cooling fan relay malfunction
• ECM malfunction