2006 SUZUKI SX4 PPL

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Rear End Door Window ComponentsS6RW0D9506007
Rear End Door Glass Removal and InstallationS6RW0D9506008
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Install glass (2) on rear end door panel (5) noting the
following.
– With the position of fastener (4) properly aligned.
– With the position of ceramic mark (6) aligned to the
mark (7) of rear end door panel (5).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for
rear end door glass
Height “a”: 13 mm (0.51 in.)
Width “b”: 7 mm (0.28 in.)
Width “c”: 14 mm (0.55 in.)
Position “d”: 15 mm (0.59 in.)
Position “e”: 42 mm (1.65 in.)
Position “f”: 37 mm (1.46 in.)
Position “g”: 9 mm (0.35 in.)
Position “h”: 14 mm (0.55 in.)
2
2
1
2
I5RW0A950011-02
1. Rear end door glass 2. Fastener
“A”“a”“c”“d”1
3
12
“a”
“b”“c”
“g”
“h”
1
2
3
“A”
“B”“B” “b”
5
24
15
4 2
6
572
“a” “c”
“e”
“f ”
2
31“b”
I7RW01950010-01

Downloaded from www.Manualslib.com manuals search engine 9E-13 Glass / Windows / Mirrors:
Front Door Window ComponentsS6RW0D9506009
2
8
11
4
1
7
36
9
10
12
5
I7RW01950002-01
1. Door glass 5. Door sealing cover 9. Front door inner weather-strip
2. Window regulator assembly: Apply lithium
grease 99000-25011 to sliding part.6. Door panel 10. Front door outer weather-strip
3. Glass run 7. Front door sash 11. Door trim bracket
4. Door trim 8. Door glass mounting screw: Tighten rear
screw first, and then tighten front screw.12. Door mirror trim

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• Install front door trim.
Front door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6) → (7) → (8) → (9)
Front Door Window Regulator Removal and
Installation
S6RW0D9506011
NOTE
(For pinching prevention function model)
After replacing or disconnecting the driver
side door window regulator, make sure to
execute to the initial setting, (to have the
door glass closed position learned) refer to
“Power Window Main Switch Initialization
(Pinching Prevention Function Model)”.

Removal
1) Remove door glass referring to “Front Door Glass
Removal and Installation”.
2) Disconnect power window motor lead wire at
coupler.
3) Remove regulator mounting screws (1), and then
remove front door window regulator (2).Installation
Reverse removal procedure noting the following
instruction.
• Apply grease to sliding portions of window regulator.
: Grease 99000–25011 (SUZUKI Super Grease A)
Front Door Window Regulator InspectionS6RW0D9506012
NOTE
(For pinching prevention function model)
After replacing or disconnecting the driver
side door window regulator, make sure to
execute to the initial setting, (to have the
door glass closed position learned) refer to
“Power Window Main Switch Initialization
(Pinching Prevention Function Model)”.

Check the following parts for wear, damage, smooth
operation and lubrication:
• Check regulator sliding and rotating parts.
• Check rollers.
“A”
“A”
“A”
“A”“A”
“A”“A”
“A”
“A”
“A”
3
2
4
5
6
7
8
9
1
I5RW0A950020-02
2
1I5RW0A950021-02

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Rear Door Window ComponentsS6RW0D9506013
Rear Door Glass Removal and InstallationS6RW0D9506014
Removal
1) Remove rear door inner garnish (1).
2) Remove door trim mounting screws (2).3) Remove door trim (1) as shown.
2
8
12
4
6
3
13
10
11
9
7
5
1
I5RW0A950022-02
1. Door glass 6. Door sash 11. Rear door inner garnish
2. Window regulator assembly
: Apply lithium grease 99000-25011 to
sliding part.7. Door panel 12. Door trim bracket
3. Glass run 8. Rear door window regulator mounting screw
: Tighten front screws first, and then tighten rear
screws.13. Rear door outer garnish
4. Door trim 9. Rear door outer weather-strip
5. Door sealing cover 10. Rear door inner weather-strip
“A”
“A”“A”
2
1
2
I5RW0A950023-02
“A”
“A”
“A”“A”“A”
“A”
“A”“A”
“A”
1
I7RW01950009-01

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Rear Door Window Regulator Removal and
Installation
S6RW0D9506015
Removal
1) Remove door glass referring to “Rear Door Glass
Removal and Installation”.
2) Disconnect power window motor lead wire at
coupler.
3) Loosen regulator mounting screws, and then remove
rear window regulator (1).
Installation
Reverse removal procedure noting the following.
• Apply grease to sliding and rotating portions of
window regulator.
: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten rear door window regulator attaching screws.
Rear door window regulator screw tightening
order
(1) → (2)
Rear Door Window Regulator InspectionS6RW0D9506016
Check the following point:
• Check regulator sliding and rotating parts.
• Check rollers for wear and damage.
Rear End Door Window Defogger Switch
Inspection
S6RW0D9506017
1) Check rear end door window defogger switch for
operation as follows.
a) Rear end door window defogger switch is built in
HVAC control unit.
Remove HVAC control module (unit) referring to
“HVAC Control Unit Removal and Installation in
Section 7A” or “HVAC Control Module Removal
and Installation in Section 7B”.
b) Check that there is continuity between terminal
(1) and terminal (2) of HVAC control module
(unit) when rear end door window defogger
switch is at ON position. (Rear end door window
defogger switch is kept in push.)
c) Check that there is no continuity between
terminal (1) and terminal (2) of HVAC control
module (unit) when rear end door window
defogger switch is at OFF position.
If check result does not meet the above conditions,
replace HVAC control module (unit).
1
I5RW0A950031-01
2
2
1
I5RW0A950032-01[A]: Manual A/C model
[B]: Auto A/C model
1
1 2
2[A]
[B]
I5RW0A950033-01

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4) Touch voltmeter negative (–) lead to defogger wire
ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to
defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS6RW0D9506020
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower
sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a
fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours
before operating the defogger again.
Power Window Main Switch InspectionS6RW0D9506021
Switch for Driver Side Window
Without Pinching Prevention Function Model
1) Remove driver side door trim referring to step 1) to
3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal
“IG” of power window main switch and its negative (–
) terminal to terminal “E” of power window main
switch.
4) Check for continuity between terminals as shown
below.
If check result is not as specified, replace power
window main switch.
21
I4RS0A950030-01
I2RH01950005-01
I7RW01950004-01

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Door Mirror Removal and InstallationS6RW0D9506024
When removing or installing door mirror, refer to the
figure in “Door Mirror Components”.
Power Door Mirror Switch InspectionS6RW0D9506025
1) Remove driver side door trim referring to step 1) to
3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals at each
switch position.
If check result is not as specified, replace door mirror
switch.
Power Door Mirror Actuator InspectionS6RW0D9506026
1) Remove door trim referring to step 1) to 3) of “Front
Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check that door mirror operates properly when
battery voltage is applied to connector terminals.
4) Connect battery positive (+) and negative (–)
terminal to the door mirror terminals as shown.
If it does not follow the table’s operation, replace
door mirror assembly.
*: Vehicle with retractable mirror only
ABC
DEFG
A
BC
DE
FG
Up
Down
Left
Right
L
RH
I
*Set
*Retract
HII5RS0C950004-01
*: Vehicle with retractable mirror only
A
B
C1 Operation
Terminal
Up
Down
Left
Right
*Set
*RetractCDE B A
D
E
I6RW0D950007-01

Downloaded from www.Manualslib.com manuals search engine 9F-1 Security and Locks:
Body, Cab and Accessories
Security and Locks
General Description
Key Coding ConstructionS6RW0D9601001
Key Usage and Identification
Key is used for ignition and door lock cylinders. Key is cut on both edges to make them reversible.
Key identification is obtained from five character key code stamped on key code tag. Using this key code, key code
cutting combination can be determined from a code list (available to owners of key cutting equipment from suppliers).
Rear End Door Opener System DescriptionS6RW0D9601002
Rear end door opener system consists of rear end door opener switch (1), rear end door opener relay (in BCM), rear
end door lock assembly (2) and BCM (3).
Rear end door opener system is activated by pushing rear end door opener switch after all doors are unlocked by
manual door switch, key cylinder switch, keyless entry transmitter or request switch (5) (if equipped).
When rear end door opener switch pushed rear end door opener relay is ON. Then, BCM releases latch of rear end
door lock assembly from striker and rear end door can be opened.
In addition, in case that rear end door cannot be opened by rear end door opener switch, rear end door can be opened
by emergency lever (4) in rear end door lock assembly.
4
2
1
5
3
[A]
[B]
3
I6RW0C960001-01
[A]: Junction block with BCM type
[B]: Junction block without BCM type