2006 SUZUKI SX4 AIR

Downloaded from www.Manualslib.com manuals search engine 7B-88 Air Conditioning System: Automatic Type
Special Tools and Equipment
Recommended Service MaterialS6RW0D7228001
NOTE
Required service material is also described in the following.
“HVAC Unit Components”

Special ToolS6RW0D7228002
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12. ) / )

Downloaded from www.Manualslib.com manuals search engine Table of Contents 8- i
8
Section 8
CONTENTS
Restraint
Precautions ................................................. 8-1
Precautions............................................................. 8-1
Precautions on Restraint ....................................... 8-1
Seat Belts ................................................. 8A-1
Precautions........................................................... 8A-1
Precautions on Service and Diagnosis of Seat
Belt .................................................................... 8A-1
General Description ............................................. 8A-2
Seat Belt Construction ........................................ 8A-2
Diagnostic Information and Procedures ............ 8A-3
Repair and Inspection Required after
Accident ............................................................ 8A-3
Repair Instructions .............................................. 8A-4
Front Seat Belt Components ............................... 8A-4
Front Seat Belt Removal and Installation ............ 8A-5
Front Seat Belt Inspection................................... 8A-6
Rear Seat Belt Components ............................... 8A-7
Rear Seat Belt Removal and Installation ............ 8A-8
Rear Seat Belt Inspection ................................... 8A-8
Specifications....................................................... 8A-8
Tightening Torque Specifications ........................ 8A-8
Air Bag System ........................................ 8B-1
Precautions........................................................... 8B-1
Precautions on Service and Diagnosis of Air
Bag System....................................................... 8B-1
Precautions on Handling and Storage of Air
Bag System Components ................................. 8B-1
Precautions on Disposal of Air Bag and Seat
Belt Pretensioner .............................................. 8B-5
General Description ............................................. 8B-5
Air Bag System Construction .............................. 8B-5
Air Bag System Block Diagram ........................... 8B-6
Air Bag System Input / Output Table .................. 8B-7
Schematic and Routing Diagram ........................ 8B-8
Air Bag System Wiring Circuit Diagram .............. 8B-8
Component Location ......................................... 8B-11
Air Bag System Components, Wiring and
Connectors Location ....................................... 8B-11
Diagnostic Information and Procedures .......... 8B-12
Air Bag Diagnostic System Check .................... 8B-12
Air Bag Diagnostic System Check Flow ............ 8B-13
DTC Table ......................................................... 8B-14DTC Check........................................................ 8B-18
DTC Clearance ................................................. 8B-18
Scan Tool Data ................................................. 8B-18
“AIR BAG” Warning Light Comes ON Steady ... 8B-19
“AIR BAG” Warning Light Does Not Come ON .. 8B-22
Serial Data Link Circuit Check .......................... 8B-23
DTC B1013: SDM Internal Failure .................... 8B-25
DTC B1014: “AIR BAG” Warning Light Circuit .. 8B-26
DTC B1016: Power Supply Voltage too High.... 8B-26
DTC B1017: Power Supply Voltage too Low .... 8B-27
DTC B1021: Front Air Bag Deployment
Record............................................................. 8B-28
DTC B1024 / B1025: Side Air-Bag
Deployment Record ........................................ 8B-29
DTC B1026: Seat Belt Pretensioner
Activation Record ............................................ 8B-29
DTC B1027: Number of Deployment Times
Exceeded Limit................................................ 8B-30
DTC B1031: Driver Air Bag Circuit High
Resistance ...................................................... 8B-31
DTC B1032: Driver Air Bag Circuit Low
Resistance ...................................................... 8B-33
DTC B1033: Driver Air Bag Circuit Shorted to
Ground ............................................................ 8B-35
DTC B1034: Driver Air Bag Circuit Shorted to
Power Supply .................................................. 8B-37
DTC B1041: Passenger Air Bag Circuit High
Resistance ...................................................... 8B-40
DTC B1042: Passenger Air Bag Circuit Low
Resistance ...................................................... 8B-43
DTC B1043: Passenger Air Bag Circuit
Shorted to Ground........................................... 8B-45
DTC B1044: Passenger Air Bag Circuit
Shorted to Power Supply ................................ 8B-46
DTC B1051 / B1055: Seat Belt Pretensioner
Circuit High Resistance ................................... 8B-48
DTC B1052 / B1056: Seat Belt Pretensioner
Circuit Low Resistance.................................... 8B-51
DTC B1053 / B1057: Seat Belt Pretensioner
Shorted to Ground........................................... 8B-52
DTC B1054 / B1058: Seat Belt Pretensioner
Circuit Shorted to Power Supply ..................... 8B-54
DTC B1061 / B1065: Side-Air Bag Circuit
High Resistance .............................................. 8B-55

Downloaded from www.Manualslib.com manuals search engine 8-ii Table of Contents
DTC B1062 / B1066: Side-Air Bag Circuit Low
Resistance ...................................................... 8B-59
DTC B1063 / B1067: Side-Air Bag Circuit
Shorted to Ground .......................................... 8B-61
DTC B1064 / B1068: Side-Air Bag Circuit
Shorted to Power Supply ................................ 8B-64
DTC B1071: Driver Forward Impact-Sensor
Communication Data Inconsistent .................. 8B-66
DTC B1072: Driver Forward Impact-Sensor
Communication Data Invalid ........................... 8B-66
DTC B1073: Driver Forward Impact-Sensor
Circuit Shorted to Ground ............................... 8B-67
DTC B1074: Driver Forward Impact-Sensor
Circuit Open .................................................... 8B-68
DTC B1081 / B1091: Side Impact-Sensor No
Response ........................................................ 8B-70
DTC B1082 / B1092: Side Impact-Sensor
Communication DATA Invalid ......................... 8B-70
DTC B1083 / B1093: Side Impact-Sensor
Circuit Shorted to Ground ............................... 8B-71
DTC B1084 / B1094: Side Impact-Sensor
Circuit Open .................................................... 8B-73
DTC B1085 / B1095: Side Impact-Sensor
Communication DATA Inconsistent ................ 8B-74
DTC B1361 / B1365: Curtain-Air Bag Circuit
High Resistance .............................................. 8B-75
DTC B1362 / B1366: Curtain-Air Bag Circuit
Low Resistance ............................................... 8B-79
DTC B1363 / B1367: Curtain-Air Bag Circuit
Shorted to Ground .......................................... 8B-81
DTC B1364 / B1368: Curtain-Air Bag Circuit
Shorted to Power Supply ................................ 8B-83
SDM Power Supply and Ground Circuit
Check .............................................................. 8B-85
Contact Coil Cable and Its Circuit Check .......... 8B-87
Inspection of Intermittent and Poor
Connections .................................................... 8B-89Repair and Inspection Required after
Accident .......................................................... 8B-90
Repair Instructions ............................................8B-93
Disabling Air Bag System.................................. 8B-93
Enabling Air Bag System .................................. 8B-93
SDM Removal and Installation .......................... 8B-94
SDM Inspection ................................................. 8B-95
Driver Air Bag (Inflator) Module Removal and
Installation ....................................................... 8B-95
Driver Air Bag (Inflator) Module Inspection ....... 8B-97
Passenger Air Bag (Inflator) Module Removal
and Installation ................................................ 8B-97
Passenger Air Bag (Inflator) Module
Inspection ........................................................ 8B-99
Side-Air Bag (Inflator) Module Removal and
Installation ....................................................... 8B-99
Side-Air Bag (Inflator) Inspection .................... 8B-101
Side Curtain-Air Bag (Inflator) Module
Removal and Installation ............................... 8B-102
Side Curtain-Air Bag (Inflator) Module
Inspection ...................................................... 8B-103
Forward Impact-Sensor Removal and
Installation ..................................................... 8B-103
Forward Impact-Sensor Inspection ................. 8B-104
Side Impact-Sensor Removal and Installation 8B-105
Side Impact-Sensor Inspection ....................... 8B-105
Passenger Air Bag (Inflator) Module Repair
Harness Installation....................................... 8B-106
Air Bag (Inflator) Module and Seat Belt
Pretensioner Disposal ................................... 8B-107
Deployed Air Bag (Inflator) Module and
Activated Seat Belt Pretensioner Disposal.... 8B-117
Specifications ...................................................8B-118
Tightening Torque Specifications .................... 8B-118
Special Tools and Equipment .........................8B-118
Use of Special Tools ....................................... 8B-118
Special Tool .................................................... 8B-120

Downloaded from www.Manualslib.com manuals search engine Precautions: 8-1
Restraint
Precautions
Precautions
Precautions on RestraintS6RW0D8000001
Air Bag Warning
Refer to “Air Bag System Service Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions on Service and Diagnosis of Seat Belt
Refer to “Precautions on Service and Diagnosis of Seat Belt in Section 8A”.
Precautions on Service and Diagnosis of Air Bag System
Refer to “Precautions on Service and Diagnosis of Air Bag System in Section 8B”.
Precautions on Handling and Storage of Air Bag Components
Refer to “Precautions on Handling and Storage of Air Bag System Components in Section 8B”.
Precautions on Disposal of Air Bag and Seat Belt Pretensioner
Refer to “Precautions on Disposal of Air Bag and Seat Belt Pretensioner in Section 8B”.

Downloaded from www.Manualslib.com manuals search engine 8A-1 Seat Belts:
Restraint
Seat Belts
Precautions
Precautions on Service and Diagnosis of Seat BeltS6RW0D8100001
WARNING!
If replacing seat belt is necessary, replace buckle and seat belt together as a set. This is for the reason
of ensuring locking of tongue plate with buckle. If these parts are replaced individually, such a locking
condition may become unreliable. For this reason, SUZUKI will supply only the spare buckle and seat
belt assembly in a set part.

Before servicing or replacing seat belts, refer to the following precautionary items.
• Seat belts should be normal relative to strap retractor and buckle portions.
• Keep sharp edges and damaging objects away from belts.
• Avoid bending or damaging any portion of belt buckle or latch plate.
• Do not bleach or dye belt webbing. (Use only mild soap and lukewarm water to clean it.)
• When installing a seat belt anchor bolt, it should be tightened by hand at first to prevent cross-threading and then to
specified torque.
• Do not attempt any repairs on retractor mechanisms or retractor covers. Replace defective assemblies with new
replacement parts.
• Keep belts dry and clean at all times.
• If there exist any parts in question, replace such parts.
• Replace belts whose webbing is cut or otherwise damaged.
• Do not put anything into trim panel opening which seat belt webbing passes through.

Downloaded from www.Manualslib.com manuals search engine 8A-3 Seat Belts:
Seat Belt with ELR
The seat belt with emergency locking retractor (ELR) is
designed so that it locks immediately (to prevent the
webbing from being pulled out of the retractor any
further) when any of the following items is detected as
exceeding each set value;
• Speed at which the webbing is pulled out of the
retractor.
• Acceleration or deceleration of the vehicle speed.
• Inclination.
Seat Belt with A-ELR
The automatic and emergency locking retractor (A-ELR)
works as an Emergency Locking Retractor (ELR) till its
webbing is pulled all the way out and then on as an
Automatic Locking Retractor (ALR) till it is retracted fully.
ALR: Automatically locks when the webbing is pulled out
from the retractor and allowed to retract even a little.
Then the webbing can not be pulled out any further,
unless it is wound all the way back into the retractor,
which releases the lock and allows the webbing to be
pulled out.
Seat Belt with ELR and Pretensioner
The seat belt with ELR and a pretensioner has a
pretensioner mechanism which operates in linkage with
the air bag in addition to the described ELR.The pretensioner is incorporated in retractor and
controlled by SDM as one of air bag system
components. It will be activated at the same time as the
driver and passenger air bag module when an impact at
the front of vehicle exceeds the specified value.
When servicing seat belt (retractor) with pretensioner, be
sure to observe all WARNINGS and CAUTIONS and
“Precautions on Service and Diagnosis of Air Bag
System in Section 8B”.
CAUTION!
Do not reuse the seat belt pretensioner
(retractor) that has activated. Replace it with
a new seat belt and buckle together as a set.
For checking procedure of its activation,
refer to “Repair and Inspection Required after
Accident in Section 8B”.

Seat Belt Remainder
When driver’s seat belt is unfastened (under the
following conditions), seat belt reminder light inform that
driver’s seat belt is unfastened. Seat belt reminder light
located in combination meter located inside BCM
operate as follows:
• Seat belt reminder light comes on when driver’s seat
belt is unfastened while ignition key switch is at ON
position.
Diagnostic Information and Procedures
Repair and Inspection Required after AccidentS6RW0D8104001
After an accident, whether the seat belt pretensioner has been activated or not, be sure to perform checks and repairs
described on “Repair and Inspection Required after Accident in Section 8B”.

Downloaded from www.Manualslib.com manuals search engine Seat Belts: 8A-4
Repair Instructions
Front Seat Belt ComponentsS6RW0D8106001
WARNING!
• Never attempt to disassemble or repair the seat belt pretensioner (retractor). If any abnormality is
found, be sure to replace it with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Seat Belt” before starting to work and
observe every precaution during work. Neglecting them may result in personal injury or
unactivation of the seat belt pretensioner when necessary.

I7RW01810002-01
1. Sash guide 10. Buckle mounting bolt
2. Anchor plate 11. Sash guide bolt
: Tighten sash guide bolt first, then tighten anchor bolt.
3. Retractor 12. Spacer
4. Buckle 13. Washer
5. Yellow connector (for seat belt pretensioner) 14. Spring washer
6. Retractor mounting bolt 15. Wave washer
7. Shoulder adjuster : 43 N⋅m (4.3 kgf-m, 31.5 lb-ft)
8. Shoulder adjuster bolt
: Tighten upper bolt first, then tighten lower bolt.: 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)
9. Anchor bolt
: Tighten sash guide bolt first, then tighten anchor
bolt.

Downloaded from www.Manualslib.com manuals search engine 8A-5 Seat Belts:
Front Seat Belt Removal and InstallationS6RW0D8106002
WARNING!
• Never attempt to disassemble or repair the
retractor (seat belt pretensioner). If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service
and Diagnosis of Seat Belt” before starting
to work and observe every precaution
during work. Neglecting them may result in
personal injury or unactivation of the seat
belt pretensioner when necessary.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag
System in Section 8B”.
3) Remove center pillar lower trim.
4) Disconnect connector (1) from retractor (seat belt
pretensioner) (2) as following steps.
a) Unlock lock button (3) by pulling it.
b) After unlocked, disconnect connector.
5) Remove front seat belts from the vehicle.Installation
Install in reverse order of removal, noting the following.
• Seat belt anchor bolts should have an unified fine
thread (7/16-20 UNF). Under no circumstances
should any different sized or metric screw threads be
used.
• Connect seat belt pretensioner connector (1) to
retractor (seat belt pretensioner) securely as following
steps.
a. Make sure that lock button (2) is unlock position.
b. Insert connector to retractor (seat belt
pretensioner) until it stops with unlocked lock
button (2).
c. Lock connector securely by showing in lock button
(2).
• Enable air bag system. Refer to “Enabling Air Bag
System in Section 8B”.
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