2006 SUZUKI SX4 remove seat

Downloaded from www.Manualslib.com manuals search engine 8B-59 Air Bag System:
DTC B1062 / B1066: Side-Air Bag Circuit Low ResistanceS6RW0D8204054
DTC B1062: Driver Side-Air Bag Circuit Low Resistance
DTC B1066: Passenger Side-Air Bag Circuit Low Resistance
Wiring Diagram
Refer to “DTC B1061 / B1065: Side-Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
DTC B1062:
Driver side-air bag circuit is less than 1.0 Ω for more than
4 sec.
DTC B1066:
Passenger side-air bag circuit is less than 1.0 Ω for more
than 4 sec.• Driver / passenger side-air bag circuit
• Driver / passenger side-air bag module
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Side-air bag circuit check
1) Remove applicable driver / passenger side-air bag
(inflator) module from seat back referring to “Side-Air
Bag (Inflator) Module Removal and Installation”.
2) Check for proper connection to applicable side-air bag
(inflator) module at terminal in connector “Q104” or
“Q105”.
3) If OK, then connect special tools (A), (B) and (C) to
applicable side-air bag (inflator) connector “Q104” or
“Q105”.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1062 or B1066 still
indicated?Go to Step 3. Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
“Q104”, “Q105”
STEERING WHEEL(B) (C)
(A)
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Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-62
DTC Troubleshooting
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Side-air bag circuit check
1) Remove applicable driver / passenger side-air bag
(inflator) module from seat back referring to “Side-Air
Bag (Inflator) Module Removal and Installation”.
2) Check for proper connection to applicable side-air bag
(inflator) module at terminal in connector “Q104” or
“Q105”.
3) Disconnect SDM connector “L04”.
4) Check for proper connection to SDM connector at
terminal “L04-11” and “L04-12” (for DTC B1063) or
terminal “L04-13” and “L04-14” (for DTC B1067).
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) Measure resistance between “L04-11” terminal and body
ground, and between “L04-12” terminal and body ground
(for DTC B1063).
7) Measure resistance between “L04-13” terminal and body
ground, and between “L04-14” terminal and body ground
(for DTC B1067).
Is each measured resistance infinity?Substitute a known-
good SDM and recheck.Go to Step 3.
“L04-12” “L04-13” “L04-14” “L04-11”
1,(A)
(A)
I7RW01822082-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-64
DTC B1064 / B1068: Side-Air Bag Circuit Shorted to Power SupplyS6RW0D8204056
DTC B1064: Driver Side-Air Bag Circuit Shorted to Power Supply
DTC B1068: Passenger Side-Air Bag Circuit Shorted to Power Supply
Wiring Diagram
Refer to “DTC B1061 / B1065: Side-Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
DTC B1064:
Driver side-air bag circuit has been shorted to power
supply for more than 4 sec.
DTC B1068:
Passenger side-air bag circuit has been shorted to power
supply for more than 4 sec.• Driver / passenger side-air bag circuit
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Side-air bag circuit check
1) Remove applicable driver / passenger side-air bag
(inflator) module from seat back referring to “Side-Air
Bag (Inflator) Module Removal and Installation”.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to applicable side-air bag
(inflator) module at terminal in connector “Q104” or
“Q105”.
4) Check for proper connection to SDM connector at
terminal “L04-11” and “L04-12” (for DTC B1064) or
terminal “L04-13” and “L04-14” (for DTC B1068).
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) With ignition switch turned ON, measure voltage
between “L04-11” terminal and body ground, and
between “L04-12” terminal and body ground (for DTC
B1064).
7) Measure voltage between “L04-13” terminal and body
ground, and between “L04-14” terminal and body ground
(for DTC B1068).
Is each measured voltage 0 V?Substitute a known-
good SDM and recheck.Go to Step 3.
“L04-12” “L04-13” “L04-14” “L04-11”
1,(A)
(A)
I7RW01822084-01

Downloaded from www.Manualslib.com manuals search engine 8B-93 Air Bag System:
Repair Instructions
Disabling Air Bag SystemS6RW0D8206001
1) Turn steering wheel so that vehicle’s wheels (front
tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove
key.
4) Remove “A/B” fuse from junction block assembly.
5) Remove driver side front pillar lower trim and
disconnect yellow connector (1) for driver air bag as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
6) Remove passenger side front pillar lower trim and
disconnect yellow connector (3) for passenger air
bag as follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
7) Side-air bag (inflator) model:
Disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (1).
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.8) Side curtain-air bag (inflator) model:
Remove quarter inner trim and disconnect yellow
connector (1) of side curtain-air bag (inflator)
module.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
NOTE
With “A/B” fuse removed and ignition switch
ON, “AIR BAG” warning light will be ON.
This is normal operation and does not
indicate air bag system malfunction.

Enabling Air Bag SystemS6RW0D8206002
1) Confirm that battery negative (–) cable is
disconnected.
2) Turn ignition switch to “LOCK” position and remove
key.
3) Connect yellow connector (1) of driver air bag
(inflator) module by pushing connector till click is
heard from it.
4) Connect yellow connector (1) of passenger air bag
(inflator) module by pushing connector till click is
heard from it.
1
a)
b)
2
3
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1
2
a)
b)
I6RW0B820017-01
1
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1
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Downloaded from www.Manualslib.com manuals search engine 8B-97 Air Bag System:
Driver Air Bag (Inflator) Module InspectionS6RW0D8206006
WARNING!
Never disassemble air bag (inflator) module
or measure its resistance. Otherwise,
personal injury may result.

CAUTION!
If air bag (inflator) module was dropped from
a height of 90 cm (3 ft) or more, it should be
replaced.

Check air bag (inflator) module visually and if any of the
following is found, replace it with a new one.
• Air bag being deployed
• Trim cover (pad surface) (1) being cracked
• Inflator case (2) being damaged or having been
exposed to strong impact (dropped)
• Bend or deformity of air bag (inflator) module bracket.
Passenger Air Bag (Inflator) Module Removal
and Installation
S6RW0D8206007
WARNING!
• Never attempt to disassemble or repair the
passenger air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service
and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

Removal
1) Disable air bag system. Refer to “Disabling Air Bag
System”.
2) Remove center ventilation louver with garnish
referring to “Center Ventilation Louver Removal and
Installation in Section 7A”.
3) Pull out glove box while pushing its stopper from
both right and left sides.
4) Remove passenger air bag (inflator) module
attaching bolts (1) and its facing cover bolt (6).
5) Hold up passenger air bag (inflator) module with its
facing cover (5) without extending wire harness (2)
to avoid air bag connector damage and to
disconnect passenger air bag (inflator) module
connector (3) as shown in figure.
a) Unlock lock button (4).
b) With lock button unlocked, disconnect connector.
6) Remove passenger air bag (inflator) module with its
facing cover (5) from instrument panel.
1
2
I5RW0A820067-01
“A”
5
“A”“A”
3
4a)
b)
2
6
1 1
I7RW01821033-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-100
Removal
1) Disable air bag system. Refer to “Disabling Air Bag
System”.
2) Loosen seat back surface fastener (1) and roll up
backside of seat back surface.
3) Remove sleeve lock nut (1) from side-air bag
(inflator) module (2).
4) Remove side-air bag (inflator) module from seat
back.
5) Disconnect side-air bag (inflator) module connector
(1) as shown in the figure.
a) Unlock lock button (2).
b) With lock button unlocked, disconnect connector.WARNING!
• When carrying a live air bag (inflator)
module, make sure the bag opening is
pointed away from you.
Never carry air bag (inflator) module by
wires or connector on the side of the
module. In case of an accidental
deployment, the bag will then deploy with
minimal chance of injury.
• As the live side-air bag (inflator) module
must be kept with its bag (trim cover)
facing up while being stored or left
standing. This is necessary so that a free
space is provided to allow the air bag to
expand in the unlikely event of accidental
deployment.
• Observe “Precautions on Handling and
Storage of Air Bag System Components”
for handling and storing it.
Otherwise, personal injury may result.

6) Remove fastener (1) with sleeve (2) from seat back.
Installation
1) Install new fastener (1) to seat back.
2. Seat back
2
1
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21
2
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2
1
a)
b)
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12
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1
I7RW01822148-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-102
Side Curtain-Air Bag (Inflator) Module Removal
and Installation
S6RW0D8206022
WARNING!
• Never attempt to disassemble or repair the
side curtain-air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service
and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

Removal
1) Disable air bag system. Refer to “Disabling Air Bag
System”.
2) Remove head lining referring to “Head Lining
Removal and Installation in Section 9H”.
3) Disconnect side curtain-air bag (inflator) module
connector (1) as shown in figure.
a) Unlock lock button (2).
b) With lock button unlocked, disconnect connector.
4) Remove side curtain-air bag (inflator) module fixing
bolts (1) and clips (2).5) Remove side curtain-air bag (inflator) module.
WARNING!
• When carrying a live air bag (inflator)
module, make sure the bag opening is
pointed away from you.
Never carry air bag (inflator) module by
wires or connector on the side of the
module. In case of an accidental
deployment, the bag will then deploy with
minimal chance of injury.
• As the live curtain air bag (inflator) module
must be kept with its bag facing up while
being stored or left standing. This is
necessary so that a free space is provided
to allow the air bag to expand in the
unlikely event of accidental deployment.
• Observe “Precautions on Handling and
Storage of Air Bag System Components”
for handling and storing it.
Otherwise, personal injury may result.

Installation
WARNING!
Do not install side curtain-air bag (inflator)
module while twisted or bent. Otherwise, side
curtain-air bag (inflator) module may not
deploy and injury may result.

1) Install side curtain-air bag (inflator) module (1) with
clips (2) and new bolts (3).
2) Tighten side curtain-air bag (inflator) module
attaching bolts (4) to specified torque.
Tightening torque
Side curtain-air bag (inflator) module attaching
bolts (a): 11 N·m (1.1 kgf-m, 8.0 lb-ft)
1
2
a)
b)
I5RW0A820075-01
1111
22I5RW0A820076-01
4, (a)
333
34, (a)
1
22
I5RW0A820077-01

Downloaded from www.Manualslib.com manuals search engine 8B-105 Air Bag System:
Side Impact-Sensor Removal and InstallationS6RW0D8206024
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor bolt must be carefully torqued to
assure proper operation. Under loose
connection, it could cause improper
operation of the air bag system.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag
System”.
3) Remove center pillar lower trim.
4) Turn up floor carpet at front seat side.
5) Disconnect side impact-sensor connector (1) sliding
connector outer (2) as shown.
6) Remove side impact-sensor bolts (3), and side
impact-sensor (4) from side sill inner panel (5).
Installation
CAUTION!
Proper operation of side impact-sensor
requires that sensor is rigidly attached to
specified position.

1) Check that none of following faulty conditions exists.
• Bend, deformity or rust of under body.
• Foreign matter on mating surface of sensor.2) Install side impact-sensor (1) to side sill inner panel
(2) and tighten side impact-sensor bolt (3) to
specified torque.
Tightening torque
Side impact-sensor bolt (a): 9 N·m (0.9 kgf-m,
6.5 lb-ft)
3) Connect side impact-sensor connector (4) by
pushing connector till click is heard from it.
4) Return the carpet, and install center pillar lower trim.
5) Enable air bag system. Refer to “Enabling Air Bag
System”.
6) Connect negative (–) cable at battery.
Side Impact-Sensor InspectionS6RW0D8206025
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must
be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble side impact-sensor.
• Sensor should be replaced when it was
dropped from a height of 90 cm (3 ft) or
more.

• Check sensor for dents, crack, deformation.
• Check sensor connector (sensor side and harness
side), lock mechanism or sensor lead wire for
damage, crack, scorching or melting.
• Check connector terminals for bent, corrosion or rust.
If any faulty condition is found in above checks,
replace.
5
4
3
2
1I7RW01822149-01
2
1
3, (a)
4I7RW01822150-01