2006 SUZUKI SX4 Hub

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-24
DTC Troubleshooting
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check tire condition
1) Check that tire pressure is specifications.
Are they in good condition?Go to Step 3. Replace tire or adjust
tire pressure and
recheck.
3Wheel speed sensor circuit check
1) Disconnect ABS hydraulic unit / control module
connector and applicable wheel speed sensor connector
with ignition switch turned OFF.
2) Check for proper connection to ABS hydraulic unit /
control module connector at applicable terminals and
terminals of applicable wheel speed sensor.
3) If OK then check applicable wheel speed sensor circuit
for open, short and high resistance.
Is each applicable wheel speed sensor circuit in good
condition?Go to Step 4. Repair circuit and
recheck
4Wheel speed sensor check
1) Inspection applicable wheel speed sensor referring to
“Front and Rear Wheel Speed Sensor Inspection”.
Is it in good condition?Go to Step 5. Clean or replace.
5Wheel speed sensor encoder check
1) Inspection applicable wheel speed sensor encoder
referring to “Front Wheel Speed Sensor Encoder On-
Vehicle Inspection” and/or “Rear Wheel Speed Sensor
Encoder On-Vehicle Inspection”.
Is it in good condition?Go to Step 6. Clean or replace wheel
hub assembly.
6Wheel speed sensor signal check
1) Inspection applicable wheel speed sensor referring to
“Front and Rear Wheel Speed Sensor On-Vehicle
Inspection”.
Is it in good condition?Substitute a known-
good wheel hub
assembly and recheck.
If DTC detected,
substitute a known-
good ABS hydraulic unit
/ control module and
recheck.Replace wheel speed
sensor and recheck.

Downloaded from www.Manualslib.com manuals search engine 4E-25 ABS:
DTC C1033: Wheel Speed Sensor DeviationS6RW0D4504016
Wiring Diagram
Refer to “Wiring Diagram” under “DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Wheel
Speed Sensor Circuit / Sensor or Encoder”.
DTC Detecting Condition and Trouble Area
DTC Troubleshooting DTC Detecting Condition Trouble Area
• Three or more sensor signals seem to be effected by
temporary failure suspicion at the same time.
• One wheel or more are controlled by ABS for more than
specified time.• Wheel speed sensor
• Wheel speed sensor circuit
• Wheel encoder
• ABS control module
• Tire (flat tire)
Step Action Yes No
1Was “ABS Check” performed?Go to Step 2. Go to “ABS Check”.
2Check DTC for ABS
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ignition switch ON and check DTC for ABS.
Is DTC C1021, C1022, C1025, C1026, C1031, C1032,
C1035 and/or C1036 detected together?Go to “DTC C1021 /
C1022 / C1025 / C1026
/ C1031 / C1032 /
C1035 / C1036: Wheel
Speed Sensor Circuit /
Sensor or Encoder” and
recheck.Go to Step 3.
3Check tire condition
1) Check that tire pressure is specifications.
Are they in good condition?Go to Step 4. Replace tire or adjust
tire pressure and
recheck.
4Wheel speed sensor circuit check
1) Disconnect ABS hydraulic unit / control module
connector and all wheel speed sensor connectors with
ignition switch turned OFF.
2) Check for proper connection to ABS hydraulic unit /
control module connector and terminals of wheel speed
sensor.
3) If OK then check all wheel speed sensors circuit for
open, short and high resistance.
Are wheel speed sensor circuits in good condition?Go to Step 5. Repair circuit and
recheck.
5Wheel speed sensor check
1) Inspection all wheel speed sensors referring to “Front
and Rear Wheel Speed Sensor Inspection”.
Are they in good condition?Go to Step 6. Clean or replace.
6Wheel speed sensor encoder check
1) Inspection all wheel speed sensor encoders referring to
“Front Wheel Speed Sensor Encoder On-Vehicle
Inspection” and “Rear Wheel Speed Sensor Encoder
On-Vehicle Inspection”.
Are they in good condition?Go to Step 7. Clean or replace wheel
hub assembly.
7Wheel speed sensor signal check
1) Inspection all wheel speed sensors referring to “Front
and Rear Wheel Speed Sensor On-Vehicle Inspection”.
Are they in good condition?Substitute a known-
good wheel hub
assembly and recheck.
If DTC detected,
substitute a known-
good ABS hydraulic unit
/ control module and
recheck.Replace wheel speed
sensor and recheck.

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-36
Installation
1) Check that no foreign material is attached to sensor
(1) and wheel speed sensor encoder (included in
wheel hub assembly).
2) Install it by reversing removal procedure.
NOTE
Before fitting wheel speed sensor, be sure to
silicon grease to its O-ring.

Tightening torque
Front wheel speed sensor bolt (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
Front wheel speed sensor harness clamp bolt
(b): 11 N·m (1.1 kgf-m, 8.0 lb-ft)
3) Check that there is no clearance between sensor
and knuckle.
Front and Rear Wheel Speed Sensor InspectionS6RW0D4506007
Check sensor for damage.
If any malcondition is found, replace.
Rear Wheel Speed Sensor Removal and
Installation (4WD Model)
S6RW0D4506008
CAUTION!
Rear wheel speed sensor is included in rear
wheel hub assembly. If rear wheel speed
sensor needs to be replaced, replace it as a
rear wheel hub assembly.

For removal and Installation of rear wheel speed sensor
(included in rear wheel hub), refer to “Rear Wheel Hub
Assembly Removal and Installation in Section 2C”.
Rear Wheel Speed Sensor Removal and
Installation (2WD Model)
S6RW0D4506009
CAUTION!
• Do not pull wire harness when removing
and installing rear wheel speed sensor.
• Do not cause damage to surface of rear
wheel speed sensor and do not allow dust,
etc. to enter its installation hole.

Removal
1) Disconnect negative (–) cable from battery.
2) Hoist vehicle, and remove wheel.
3) Disconnect rear wheel speed sensor connector.
4) Remove harness clamp.
5) Remove rear wheel speed sensor from wheel hub.
Installation
1) Check that no foreign material is attached to sensor
and encoder (included in wheel hub assembly).
2) Install it by reversing removal procedure.
NOTE
Before fitting wheel speed sensor, be sure to
silicon grease to its O-ring.

Tightening torque
Rear wheel speed sensor bolt: 11 N·m (1.1 kgf-
m, 8.0 lb-ft)
3) Check that there is no clearance between sensor
and wheel hub.[A]: OK [B]: NG
1
2
(b)
(a)
I5RW0A450025-01
[A][B]
11
I5RW0A450024-01
I5JB0A450031-01
[A]: OK [B]: NG
[A][B]
11
I5RW0A450024-01

Downloaded from www.Manualslib.com manuals search engine 4E-37 ABS:
Front Wheel Speed Sensor Encoder On-Vehicle
Inspection
S6RW0D4506010
Before inspecting front wheel speed sensor encoder,
remove front drive shaft referring to “Front Drive Shaft
Assembly Removal and Installation in Section 3A”.
• Check sensor encoder (1) for crack, damage or
deformation.
• Turn wheel and check if sensor encoder rotation is
free from eccentricity and looseness.
• Check that no foreign material is attached.
If any faulty is found, clean or replace. Refer to “Front
Wheel Hub, Steering Knuckle and Wheel Bearing
Removal and Installation in Section 2B”.
Front Wheel Speed Sensor Encoder Removal
and Installation
S6RW0D4506011
CAUTION!
Front wheel speed sensor encoder is
included in front wheel hub assembly. If front
wheel speed sensor encoder needs to be
replaced, replace it as a front wheel hub
assembly.

For removal and installation of front wheel hub
assembly, referring to “Front Wheel Hub, Steering
Knuckle and Wheel Bearing Removal and Installation in
Section 2B”.
Rear Wheel Speed Sensor Encoder On-Vehicle
Inspection
S6RW0D4506012
For 4WD model
Refer to “Rear Wheel Speed Sensor On-Vehicle
Inspection”.
For 2WD model
Before inspecting rear wheel speed sensor encoder,
remove rear wheel speed sensor referring to “Rear
Wheel Speed Sensor Removal and Installation (2WD
Model)”.
• Check encoder (1) for crack, damage or deformation.
• Turn wheel and check if encoder rotation is free from
eccentricity and looseness.
• Check that no foreign material is attached.
If any faulty is found, clean or replace. Refer to “Rear
Wheel Hub Assembly Removal and Installation in
Section 2C”.
Rear Wheel Speed Sensor Encoder Removal
and Installation
S6RW0D4506013
CAUTION!
Rear wheel speed sensor encoder is included
in rear wheel hub assembly. If rear wheel
speed sensor encoder needs to be replaced,
replace it as a rear wheel hub assembly.

For removal and installation of front wheel hub
assembly, referring to “Rear Wheel Hub Assembly
Removal and Installation in Section 2C”.
1
I5RW0A450026-01

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-103
1. Torque converter 37. Transmission range sensor 73. Rear planetary sun gear subassembly
2. Torque converter housing
: Apply sealant 99000-31230 to mating
surface to transaxle case.38. Cooler check valve 74. Rear sun gear thrust bearing race
3. Oil strainer assembly
: Replace oil strainer when overhauling.39. Spring 75. Rear sun gear thrust bearing
4. Parking lock pawl shaft 40. Transaxle case plug 76. Forward clutch hub
5. Parking lock pawl 41. Fluid filler tube 77. Intermediate shaft thrust bearing race
6. Parking lock pawl return spring 42. Fluid level gauge 78. Intermediate shaft thrust bearing
7. Parking lock pawl rod 43. Fluid cooler inlet pipe 79. 2nd brake piston snap ring
8. Parking lock pawl bracket 44. Fluid cooler outlet pipe 80. O/D and 2nd coast brake retaining
plate snap ring
9. Manual detent spring 45. 2nd brake gasket 81. O/D and 2nd coast brake retaining
plate
10. Manual valve lever 46. Brake drum gasket 82. O/D and 2nd coast brake disc
11. Manual valve lever pin 47. Pipe union 83. O/D and 2nd coast brake separator
plate
12. Manual shift shaft 48. Reduction drive gear nut
: After tightening nut so as rotational
torque of reduction drive gear to be in
specified value, caulk nut securely.84. O/D and 2nd coast brake rear plate
13. Manual shift shaft oil seal
: Apply grease 99000-25030 to oil seal
lip.49. Reduction drive gear 85. Rear cover seal ring
14. Differential side oil seal
: Apply grease 99000-25030 to oil seal
lip.50. Planetary ring gear subassembly 86. Reverse clutch drum thrust bearing
15. Torque converter housing plug 51. Breather hose 87. Rear cover plug
16. Lubrication LH tube 52. Breather union 88. Transaxle rear cover
: Apply sealant 99000-31230 to mating
surface.
17. Lubrication RH tube 53. Input shaft speed sensor 89. Harness bracket
18. Fluid reservoir RH plate 54. Valve body harness 90. Select cable clamp
19. Input shaft front thrust bearing 55. 1st and reverse brake piston 91. Governor apply No.1 gasket
20. Input shaft rear thrust bearing 56. O-ring 92. Output shaft speed sensor (VSS)
21. Input shaft rear thrust bearing race 57. 1st and reverse brake return spring
subassembly93. One-way clutch outer race retainer
22. Direct clutch hub 58. 1st and reverse brake disc 94. Select cable bracket
23. Lubrication tube clamp 59. 1st and reverse brake separator plate : Do not reuse.
24. Fluid reservoir LH plate 60. 1st and reverse brake retaining plate : Apply automatic transaxle fluid.
25. Governor apply No.2 gasket 61. 1st and reverse brake snap ring : 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)
26. Automatic transaxle case 62. Planetary gear assembly : 7.0 N⋅m (0.7 kgf-m, 5.0 lb-ft)
27. Accumulator piston O-ring 63. Planetary carrier thrust washer
: Apply grease 99000-25030 to slide
contact face.: 7.5 N⋅m (0.75 kgf-m, 5.5 lb-ft)
28. Accumulator spring 64. One-way clutch No.2 assembly : 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
29. C2 accumulator piston 65. 2nd brake retaining plate : 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
30. C1 accumulator piston 66. 2nd brake disc : 17 N⋅m (1.7 kgf-m, 12.5 lb-ft)
31. B1 accumulator piston 67. 2nd brake separator plate : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
32. Oil pan gasket 68. 2nd brake return spring subassembly : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
33. Oil pan 69. Front sun gear thrust bearing race : 25 N⋅m (2.5 kgf-m, 18.0 lb-ft)
34. A/T fluid drain plug 70. Front planetary sun gear : 33 N⋅m (3.3 kgf-m, 24.0 lb-ft)
35. Manual select lever 71. Planetary gear thrust bearing
36. Lock washer 72. One-way clutch No.1 assembly

Downloaded from www.Manualslib.com manuals search engine 5A-108 Automatic Transmission/Transaxle:
29) Remove input shaft rear thrust bearing (1) and thrust
bearing race (2).
NOTE
If input shaft rear thrust bearing is not found,
it may have been taken out with direct clutch
assembly.

30) Remove direct clutch hub (1).
31) Remove differential assembly (1) and countershaft
assembly (2).32) Remove governor apply No.2 gasket (1).
33) Remove fluid reservoir LH plate (1).
34) Turn over transaxle and remove rear cover assembly
(1).
35) Remove reverse clutch drum thrust bearing (1).
NOTE
If reverse clutch drum thrust bearing is not
found, it may have been taken out with rear
cover assembly.

I2RH0B510102-01
I2RH0B510103-01
1
2
I4RS0A510036-01
I2RH0B510105-01
I2RH0B510106-01
1
I4RS0A510037-01
I2RH0B510108-01

Downloaded from www.Manualslib.com manuals search engine 5A-110 Automatic Transmission/Transaxle:
40) Remove O/D and 2nd coast brake rear plate (1),
discs (2), separator plate (3) and retaining plate (4).
41) Remove forward clutch hub (1).
42) Remove rear sun gear thrust bearing (1) from
forward clutch hub (2).
NOTE
If rear sun gear thrust bearing is not found on
forward clutch hub, it may have been left in
transaxle.

43) Remove rear sun gear thrust bearing race (1).44) Remove rear planetary sun gear subassembly (1)
and one-way clutch No.1 assembly (2).
45) Remove planetary gear thrust bearing (1).
NOTE
If planetary gear thrust bearing is not found
on one-way clutch No.1 assembly, it may
have been left in transaxle.

46) Remove one-way clutch No.1 assembly (2) from rear
planetary sun gear subassembly (3).
47) Remove planetary carrier thrust washer (1).
I2RH0B510113-01
I2RH0B510114-01
I2RH0B510115-01
I2RH0B510116-01
I2RH0B510117-01
I2RH0B510118-01
I2RH0B510119-01

Downloaded from www.Manualslib.com manuals search engine 5A-150 Automatic Transmission/Transaxle:
31) Install O/D and 2nd coast brake retaining plate snap
ring (1).
CAUTION!
Be sure to install O/D and 2nd coast brake
retaining plate snap ring correctly in groove
of transaxle case.

32) After applying grease to slide contact face of
planetary carrier thrust washer (1), install it to
planetary gear assembly.
“A”: Grease 99000–25030 (SUZUKI Super
Grease C)
33) Apply A/T fluid to one-way clutch No.1 assembly (3)
and install one-way clutch No.1 assembly (3) to rear
planetary sun gear subassembly (2).
34) Apply A/T fluid to planetary gear thrust bearing (1),
then install it to one-way clutch No.1 assembly (3).35) After applying A/T fluid to rear planetary sun gear
subassembly and one-way clutch No.1 assembly (1),
install them in transaxle case (2).
36) After applying A/T fluid to rear sun gear thrust
bearing race (1), install it to rear planetary sun gear
(2).
37) After applying A/T fluid to rear sun gear thrust
bearing (1), install it to forward clutch hub (2).
38) After applying A/T fluid to forward clutch hub (1),
install it in transaxle case (2).
I2RH0B510287-01
I2RH0B510288-01
I2RH0B510289-01
I2RH0B510290-01
I2RH0B510291-01
I2RH0B510292-01
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