2006 SUZUKI SX4 rear

Downloaded from www.Manualslib.com manuals search engine 9C-20 Instrumentation / Driver Info. / Horn:
GPS Antenna Removal and Installation (If
Equipped)
S6RW0D9306027
Removal
1) Remove combination meter cluster panel referring to
step 1) to 4) of “Combination Meter Removal and
Installation”.
2) Disconnect GPS antenna connector from navigation
unit referring to “Audio Unit Removal and Installation
(If Equipped)”.
3) Remove GPS antenna (1).
Installation
Reverse removal procedure.
Horn Removal and InstallationS6RW0D9306020
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Remove horn (2).
Installation
Reverse removal procedure for installation.
Horn InspectionS6RW0D9306021
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Connect battery positive (+) to terminal of horn
connector (2) and negative (–) terminal to body
ground.
If horn is not sounding, replace horn.
Horn Relay InspectionS6RW0D9306022
1) Disconnect negative (–) cable at battery.
2) Remove junction block.
3) Remove horn relay (1) from junction block (2).
4) Check that there is no continuity between terminals
“c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c”
and “d” when a 12 V battery is connected to
terminals “a” and “b”. If malfunction is found, replace
it with a new one.
1
I5RW0A930022-01
12I7RW01930015-01
12
I7RW01930016-01
1
2
I4RS0B930018-01
ba
c
dc
ad
bI3JA01920006-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-1
Body, Cab and Accessories
Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom DiagnosisS6RW0D9404001
Rear Wiper and Washer Symptom DiagnosisS6RW0D9404002
Condition Possible cause Correction / Reference Item
Wiper malfunctionsCircuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Windshield
Wiper Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Wiper malfunctions
NOTE
• Use of SUZUKI scan
tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the
order from the top of
the following list.

Circuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Rear Wiper
Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Rear Wiper
and Washer Switch Inspection”.
Rear wiper relay faultyCheck rear wiper relay referring to “Rear Wiper
Relay Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Rear Wiper
and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.

Downloaded from www.Manualslib.com manuals search engine 9D-2 Wipers / Washers:
Repair Instructions
Wipers and Washers ComponentsS6RW0D9406001
115
6
(b)
(a) 1 1
(b)
2
1314
14[A]
14
1215
(c)
(b)
(a)
32
4
710
10
10 11118
16
9
16
I7RW01940001-03
1. Windshield wiper blade 8. Washer pump for rear washer 15. Windshield wiper bolt
:Tighten bolts in specified order.
2. Windshield wiper arm 9. Washer tank 16. Washer tank bolt
3. Windshield wiper motor 10. Washer hose[A]: Junction block viewed from relay
side
4. Windshield wiper link 11. Washer nozzle : 18 N⋅m (1.8 kgf-m, 13.0 lb-ft)

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-3
Washer Tank and Washer Pump Removal and
Installation
S6RW0D9406002
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect washer pump lead wire couplers and
hoses.
4) Remove washer tank attaching bolts (4).
5) Remove washer tank (1).
6) Remove windshield washer pump (2) and rear
washer pump (3) from washer tank (1).
Installation
Install washer tank and washer pump by reversing
removal procedure, noting the following instructions.
• Connect washer pump connector(s) and hose
securely.
Washer Pump InspectionS6RW0D9406003
1) Connect battery positive (+) and negative (–)
terminals to pump (+) and (–) terminals respectively.
2) Check windshield and rear washer pumps for
operation.
If pump does not operate, replace washer pump.
Windshield Wiper Removal and InstallationS6RW0D9406004
Removal
1) Disconnect negative (–) cable at battery.
2) Remove wiper pivot caps (1) and wiper arm nuts (2),
and remove windshield wiper arms with wiper blades
(3).
3) Remove cowl top garnish referring to “Cowl Top and
Front Lower Crossmember Components in Section
9K”.
4) Disconnect coupler from windshield wiper motor.
5) Remove bolts (1), and remove windshield wiper
assembly (2).
5. Rear wiper arm with blade assembly 12. Wiper switch : 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
6. Rear wiper motor 13. Rear wiper relay : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
7. Washer pump for windshield washer 14. Junction block.
5. Right side headlight housing
1
4
34245
I7RW01940007-01
I5RW0A940004-01
1
3 3
2
I4RS0B940003-03
21I5RW0A940005-02

Downloaded from www.Manualslib.com manuals search engine 9D-6 Wipers / Washers:
Rear Wiper Removal and InstallationS6RW0D9406006
Removal
1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear
wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End
Door Lock Assembly Removal and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation
1) Install rear wiper motor (1) and tighten rear wiper
motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft)2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut
to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to
specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and
then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1
2
3
4
5
6
I4RS0A940013-01
1 (a)I5RW0A940011-01
2. Rear wiper blade
3. Ceramic line
2
1 (a)
I4RS0A940015-01
3 2a = b a
b
1
3
I5RW0A940012-01
1
(a)
I4RS0A940017-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-7
Rear Wiper Motor InspectionS6RW0D9406007
NOTE
Make sure that battery voltage is 12 V or
more.

1) Make a mark (1) on rear wiper motor (2) stop
position as shown.
2) Check rear wiper motor for operation as follows.
• For motor operation
a. Connect battery positive terminal to terminal
“1” and its negative terminal to terminal “2”.
b. Check if motor reciprocation speed is as
specification. If check result is not as
specified, replace motor.
Specification
35 – 45 r/min (rpm)• For automatic stop operation
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “2” and let the motor turn.
b. Disconnect terminal “2” from battery negative
(–) terminal and let the motor stop.
c. Observe the motor (4) turns once again then
stops at a specified position as shown.
d. Repeat Step a. to c. several times and check
that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
2
1
I5RW0A940013-02
1
23
I5RW0A940014-01
5. Mark
1
23
45
I5RW0A940015-02

Downloaded from www.Manualslib.com manuals search engine 9D-8 Wipers / Washers:
Windshield Wiper and Washer Switch Removal
and Installation
S6RW0D9406008
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2).
Turn steering wheel to access steering column cover
rear end screws (3).
4) (Immobilizer model)
Remove immobilizer control module referring to
“ICM Removal and Installation in Section 10C”.
5) Remove windshield wiper and washer switch (1)
from combination switch assembly (2) and
disconnect its coupler (3).
Installation
Reverse removal procedure.
Windshield Wiper and Washer Switch
Inspection
S6RW0D9406009
Windshield Wiper and Washer Switch
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
12
3I5RW0A940016-01
1 2
3
I4RS0B940008-01
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Terminal
[D]: Wiper switch
[E]: Washer switch
OFF
INT6543
MIST
OFF12
ONLO
HI
65432112
3
4
5
6 [A]
[B]
[C]
[D]
[E][C]
I5JB0D940001-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-9
Intermittent Wiper Relay Circuit
1) Turn the windshield wiper switch to “INT” position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) Check that the voltmeter indicates the battery
voltage (10 – 14 V).
5) Connect terminal “3” and terminal “5” by a jumper
wire.
6) Disconnect end of the jumper wire from terminal “5”.
7) Connect disconnected jumper wire end to terminal
“2”, then check that voltage between terminal “4” and
terminal “2” changes as shown.
If check result is not satisfied, replace switch.Washer Linked Circuit
1) Make sure that front wiper switch is at “OFF”
position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) When front washer switch is ON, check that voltage
changes as shown in figure.
If check result is not satisfied, replace switch.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
V
2
3 4 52
34 5 [B] [A]
I5JB0D940002-02
V
INT
TIME
INT
TIME
10-14V
0V
10-14V
0V
2
3 4 52
34 5 [B] [A][C] [D]
[E]
[F]
I5JB0D940003-02
[C]: Voltage
[D]: INT time control switch position
[E]: 1.6 ± 1 sec.
[F]: 10.7 ± 5 sec.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Wiper switch
[D]: Voltage
[E]: Approx. 2.2 sec.
[F]: Approx 0.3 se.
V
2
4 52
45 [B] [A]
ON
OFF
High
Low
[E]
[F] [C]
[D]
I5JB0D940004-02