2006 SUZUKI SX4 rear

Downloaded from www.Manualslib.com manuals search engine 9D-10 Wipers / Washers:
Rear Wiper and Washer Switch Removal and
Installation
S6RW0D9406010
For removal and installation, refer to “Windshield Wiper
and Washer Switch Removal and Installation”.
Rear Wiper and Washer Switch InspectionS6RW0D9406011
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Rear Wiper Relay Removal and InstallationS6RW0D9406012
Removal
1) Disconnect negative (–) cable at battery.
2) Remove junction block (1).
3) Remove rear wiper relay (2) from junction block.
Installation
Reverse removal procedure for installation.
Rear Wiper Relay InspectionS6RW0D9406013
1) Check that there is no continuity between terminal
“3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1”
of relay.
4) Check continuity between terminal “3” and “4”. If
there is no continuity when relay is connected to the
battery, replace relay.[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
OFF
[C]
[D]4 3 12
1 2 3
4 [A]
[B]123
4 [C] [D] [E]
[F]
[E]
[F]
I5JB0D940005-01
2
1
I7RW01940006-01
“4” “2”“1”“3”
I4RS0A940028-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-11
Specifications
Tightening Torque SpecificationsS6RW0D9407001
NOTE
The specified tightening torque is also described in the following.
“Wipers and Washers Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”. Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Windshield wiper bolt 8 0.8 6.0)
Windshield wiper arm nut 18 1.8 13.0)
Rear wiper motor mounting bolt 8 0.8 6.0)
Rear wiper nut 5 0.5 4.0)
Rear wiper arm nut 8 0.8 6.0)

Downloaded from www.Manualslib.com manuals search engine 9E-1 Glass / Windows / Mirrors:
Body, Cab and Accessories
Glass / Windows / Mirrors
Precautions
Precautions for Power Window Service (Pinching Prevention Function Model)S6RW0D9500001
WARNING!
When checking the pinching prevention function, never attempt intentionally to have your hand, arm
or any other part of the body pinched. Also, use full care not to have your body caught.

• Do not drop the power window regulator (motor) or expose it to a strong impact in any other way.
• Do not operate the motor unless the power window regulator (motor) is installed and ready to operate door glass.
• If any peripheral part has bean damaged, replace regulator (motor) as well depending on the damage condition.
• After replacing or disconnecting the driver side power window regulator (motor), power window main switch, battery
and/or fuse, make sure to execute the initial setting, (to have the door glass closed position learned) refer to “Power
Window Main Switch Initialization (Pinching Prevention Function Model)”.
General Description
Rear End Door Window Defogger System DescriptionS6RW0D9501001
The rear end door window defogger is controlled by BCM. For the BCM description refer to “BCM General Description
in Section 10B”.

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-2
Schematic and Routing Diagram
Power Window Circuit Diagram (Pinching Prevention Function Model)S6RW0D9502001
6 5
[C][D]
DSB IG
E
SG SV SBSA DRU DRD
SG SV SBSA DRU DRDASU, RRU
or RLUASD, RRD
or RLD
[C][C]
D U
[C][D]
SU SBB [C][D] [E] [E]
ESG
SV SB SADRU DRD B ASU ASD
RRU
RRDDS IG RLD RLUSG SV SBSA DRU DRD [A] [B] 1
1
3
2
47
8
9
10
I6RW0D950001-01
[A]: Power window main switch connector
(viewed from harness side)1. Fuse 6. Pulse sensor 2
[B]: Driver side power window motor connector
(viewed from harness side)2. Driver side door switch 7. Window lock switch
[C]: UP 3. Power window main switch 8. Sub switch (passenger side, rear left side or rear light side)
[D]: DOWN 4. Driver side power window motor 9. Power window sub switch (passenger side, rear left side or
rear light side)
[E]: AUTO 5. Pulse sensor 1 10. Power window motor (other than driver side)

Downloaded from www.Manualslib.com manuals search engine 9E-3 Glass / Windows / Mirrors:
Diagnostic Information and Procedures
Rear End door Window Defogger Symptom DiagnosisS6RW0D9504001
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, refer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Power Window Control System Symptom DiagnosisS6RW0D9504002
Condition Possible cause Correction / Reference Item
Rear end door window
defogger does not
operateCircuit fuse blownReplace fuse and check for short circuit.
Rear end door window defogger switch
faultyCheck rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faultyCheck rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Defogger wire faultyCheck defogger wire referring to “Rear End
Door Window Defogger Wire Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Condition Possible cause Correction / Reference Item
All power windows do not
operateCircuit fuse blownReplace fuse and check for short circuit.
Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Ignition switch faultyCheck ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faultyRepair circuit.
Only one power window
does not operatePower window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window sub switch faultyCheck power window sub switch referring to
“Power Window Sub Switch Inspection”.
Wiring and/or coupler faultyCheck wiring and/or coupler.
Power window regulator faultyCheck window regulator.
Power window motor faultyCheck power window motor.
Wiring or grounding faultyRepair circuit.
Driver side door glass
fails to perform auto-up /
auto-down function
(Pinching Prevention
Function Model)Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window motor faultyCheck power window motor referring to “Pulse
Sensor and Its Circuit Inspection (Pinching
Prevention Function Model)”.
Wiring or grounding faultyRepair circuit.
Driver side door glass
fails to lower back even
when a foreign matter is
pinched (Pinching
Prevention Function
Model)Power window main switch has not been
initializedExecute the initial setting of power window
main switch referring to “Power Window Main
Switch Initialization (Pinching Prevention
Function Model)”.
Power window main switch faultyCheck power window main switch referring to
“Power Window Main Switch Inspection”.
Power window motor faultyCheck power window motor referring to “Pulse
Sensor and Its Circuit Inspection (Pinching
Prevention Function Model)”.

Downloaded from www.Manualslib.com manuals search engine 9E-5 Glass / Windows / Mirrors:
Door Mirror Heater Symptom Diagnosis (If Equipped)S6RW0D9504004
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, refer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Windshield ComponentsS6RW0D9506001
Condition Possible cause Correction / Reference Item
All door mirror heaters
does not operateCircuit fuse blownReplace fuse and check for short circuit.
Rear end door window defogger switch
faultyCheck rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faultyCheck rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Only one door mirror
heater does not operateDoor mirror heater faultyCheck door mirror heater refiring to “Door
Mirror Heater Inspection (If Equipped)”.
Wiring or grounding faultyRepair circuit.
3 31
2
44
4
I5RW0A950001-02
1. Windshield glass 3. Windshield glass stopper : Do not reuse.
2. Windshield molding 4. Spacer

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-6
Windshield Removal and InstallationS6RW0D9506002
Preparation
The windshield is installed by using a special type of
adhesive (that is, one component urethane adhesive
used with primer). For the windshield replacement, it is
important to use an adhesive which provides sufficient
adhesion strength and follow the proper procedure.
CAUTION!
• Described is the glass replacement by
using 3 types of primers and 1 type of
adhesive made by YOKOHAMA (one
component urethane adhesive to be used
with primer in combination). When using
primer and adhesive made by other
manufacturers, be sure to refer to handling
instructions supplied with them.
Negligence in following such procedure or
misuse of the adhesive in any way hinders
its inherent adhesive property. Therefore,
before the work, make sure to read
carefully the instruction and description
given by the maker of the adhesive to be
used and be sure to follow the procedure
and observe each precaution throughout
the work.
• Should coated surface be scratched or
otherwise damaged, be sure to repair
damaged part, or corrosion may start from
there.

Use the specific adhesive which has the following
property.
Glass adhesive shearing strength
40 kg/cm2 (569 lb/in2) or moreAdhesive materials and tools required for removal and
installation.
• One component urethane adhesive and primers used
in combination (For one sheet of windshield).
– Adhesive (470 g (15.7 oz.))
– Primer for glass (30 g (1.0 oz.))
– Primer for body (30 g (1.0 oz.))
– Primer for molding (30 g (1.0 oz.))
• Eyeleteer
•Piano string
• Windshield knife
• Brush for primer application (2 pcs)
•Knife
• Rubber sucker grip
• Sealant gun (for filling adhesive)
• Putty spatula (for correcting adhered parts)
Removal
1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and cowl top garnish.
3) Using tape, cover body surface around glass to
prevent any damage.
4) Remove rear view mirror, sun visor and front pillar
trims (right & left).
5) If necessary, remove instrument panel. Refer to
“Instrument Panel Removal and Installation in
Section 9C”.
6) If necessary, remove head lining. Refer to “Head
Lining Removal and Installation in Section 9H”.
7) Remove (or cut) windshield molding.
8) Drill hole with eyeleteer (1) through adhesive and let
piano string through it.
I2RH01950040-01

Downloaded from www.Manualslib.com manuals search engine 9E-11 Glass / Windows / Mirrors:
Rear Quarter Window ComponentsS6RW0D9506005Rear Quarter Window Removal and InstallationS6RW0D9506006
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for
rear quarter window
Width “a”: Approx. 6 mm (0.24 in.)
Height “b”: Approx. 13 mm (0.51 in.)
Position “c”: Approx. 12 mm (0.47 in.)
Width “d”: Approx. 14 mm (0.55 in.)
Position “e”: Approx. 84 mm (3.31 in.)
1. Rear quarter window glass 2. Fastener
2
2
1
I7RW01950001-03
4. Ceramic print line
“a”
“b”
“d”“c”“e”“a”
“b” “d”
“a” “b”
“d”
“c”
“a”“b”
“d”
“c”
1
3
2
3
1
2
4
2
3
1
2
3
1
I5RW0A950010-02