2006 SUZUKI SX4 engine mount

Downloaded from www.Manualslib.com manuals search engine 9E-9 Glass / Windows / Mirrors:
10) Apply adhesive (1) referring to figure.
NOTE
• Press glass (2) against fittings surface of
body panel quickly after adhesive (1) is
applied.
• Use of rubber sucker grip is helpful to hold
and carry glass after adhesive (1) is
applied.
• Perform steps 8) to 9) within 10 min. to
ensure sufficient adhesion.
• Be sure to refer to adhesive maker’s
instruction for proper handling and drying
time.
• Start from bottom side of glass (2).
• Be careful not to damage primer.

Adhesive amount specifications and position for
windshield
Width “a”: Approx. 7 mm (0.27 in.)
Height “b”: Approx. 15 mm (0.59 in.)
Position “c”: Approx. 10 mm (0.39 in.) for right,
left and upper sections
Position “d”: Approx. 50 mm (1.97 in.) for bottom
section11) Holding rubber sucker grips (1), place glass onto
body by aligning mating marks marked in step 3) and
press it.
12) Check for water leakage by pouring water over
windshield through hose. If leakage is found, dry
windshield and fill leaky point with adhesive. If water
still leaks even after that, remove glass and start
installation procedure all over again.
NOTE
• Do not use high pressure water.
• Do not blow compressed air directly at
adhesive applied part when drying.
• Do not use infrared light or like for drying.

3. Molding 4. Windshield glass spacer
2
“b”
“c”
2
3
1
“a”
3
2
1
“b”
“c”
“a”
2
4
1“b”
“d”
“a”
I5RW0A950006-01
I2RH01950050-01
I2RH01950051-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-10
CAUTION!
Upon completion of installation, note the
following.
• Sudden closing of door before adhesive is
completely set may cause glass to become
loose or to come off. Therefore, if door is
opened or closed before adhesive is
completely set, make sure to open all door
glasses and use proper care.
• If molding is not securely in place, hold it
down with a tape until adhesive is
completely set.
• Each adhesive has its own setting time.
• Be sure to refer to its maker’s instruction,
check setting time of adhesive to be used
and observe precautions to be taken
before adhesive is set.
• Refrain from driving till adhesive is
completely set so as to ensure proper and
sufficient adhesion.

Front Pillar Window ComponentsS6RW0D9506003
Front Pillar Window Removal and InstallationS6RW0D9506004
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specification and position for front
pillar window
Height “a”: 10 mm (0.39 in.)
Width “b”: 6 mm (0.24 in.)
Position “c”: 4.5 mm (0.18 in.)
Width “d”: 12 mm (0.47 in.)
Position “e”: 3.5 mm (0.14 in.)
Position “f”: 5.5 mm (0.22 in.)
Width “g”: 11.3 mm (0.44 in.)
1. Front pillar window glass
1
I5RW0A950007-02
4. Molding
“d”
“a” “b”“e”1
2 3
4
“d”
“a” “b”“c”
1 2
3
4
“d”
“f ” “a”
“b”12
3
4
“c”“g”
“a” “b”
12
3
4
I5RW0A950008-01

Downloaded from www.Manualslib.com manuals search engine 9E-11 Glass / Windows / Mirrors:
Rear Quarter Window ComponentsS6RW0D9506005Rear Quarter Window Removal and InstallationS6RW0D9506006
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for
rear quarter window
Width “a”: Approx. 6 mm (0.24 in.)
Height “b”: Approx. 13 mm (0.51 in.)
Position “c”: Approx. 12 mm (0.47 in.)
Width “d”: Approx. 14 mm (0.55 in.)
Position “e”: Approx. 84 mm (3.31 in.)
1. Rear quarter window glass 2. Fastener
2
2
1
I7RW01950001-03
4. Ceramic print line
“a”
“b”
“d”“c”“e”“a”
“b” “d”
“a” “b”
“d”
“c”
“a”“b”
“d”
“c”
1
3
2
3
1
2
4
2
3
1
2
3
1
I5RW0A950010-02

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-12
Rear End Door Window ComponentsS6RW0D9506007
Rear End Door Glass Removal and InstallationS6RW0D9506008
Refer to “Windshield Removal and Installation” as
preparation, removal and installation procedures are
basically the same. However, note the following.
• Observe the following precautions when applying
adhesive (1) along glass (2) edge.
• Adhesive (1) should be applied evenly especially in
height.
• Be careful not to damage primer (3).
• Install glass (2) on rear end door panel (5) noting the
following.
– With the position of fastener (4) properly aligned.
– With the position of ceramic mark (6) aligned to the
mark (7) of rear end door panel (5).
• Press glass against body quickly after adhesive (1) is
applied.
Adhesive amount specifications and position for
rear end door glass
Height “a”: 13 mm (0.51 in.)
Width “b”: 7 mm (0.28 in.)
Width “c”: 14 mm (0.55 in.)
Position “d”: 15 mm (0.59 in.)
Position “e”: 42 mm (1.65 in.)
Position “f”: 37 mm (1.46 in.)
Position “g”: 9 mm (0.35 in.)
Position “h”: 14 mm (0.55 in.)
2
2
1
2
I5RW0A950011-02
1. Rear end door glass 2. Fastener
“A”“a”“c”“d”1
3
12
“a”
“b”“c”
“g”
“h”
1
2
3
“A”
“B”“B” “b”
5
24
15
4 2
6
572
“a” “c”
“e”
“f ”
2
31“b”
I7RW01950010-01

Downloaded from www.Manualslib.com manuals search engine 9E-13 Glass / Windows / Mirrors:
Front Door Window ComponentsS6RW0D9506009
2
8
11
4
1
7
36
9
10
12
5
I7RW01950002-01
1. Door glass 5. Door sealing cover 9. Front door inner weather-strip
2. Window regulator assembly: Apply lithium
grease 99000-25011 to sliding part.6. Door panel 10. Front door outer weather-strip
3. Glass run 7. Front door sash 11. Door trim bracket
4. Door trim 8. Door glass mounting screw: Tighten rear
screw first, and then tighten front screw.12. Door mirror trim

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-14
Front Door Glass Removal and InstallationS6RW0D9506010
NOTE
(For pinching prevention function model)
After disconnecting the power window main
switch, make sure to execute to the initial
setting, (to have the door glass closed
position learned) refer to “Power Window
Main Switch Initialization (Pinching
Prevention Function Model)”.

Removal
1) Remove door mirror trim (1).
2) Remove door trim mounting screws (2).
3) Remove door trim (1) as shown.
And disconnect connectors from power window
switch, door mirror and tweeter (if equipped).
4) Remove door inner weather-strip (3).
5) Remove door trim bracket (1).
6) Remove door sealing cover (2).7) Remove door glass mounting screws (1).
8) Remove door glass (2) while tilting it as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new
one.
• Tighten door glass rear mounting screw (1) first, and
then tighten door glass front mounting screw (2).
• Secure door sealing cover (1) with adhesive (2).
“A”
“A”
“A”21
2
I5RW0A950014-02
“A”
“A”
“A”
“A”“A”
“A”“A”
“A”
“A”
“A”
1I5RW0A950015-02
3
1
2I5RW0A950016-02
2
1
I5RW0A950017-03
2
1
I5RW0A950018-02
2
1
I5RW0A950019-02

Downloaded from www.Manualslib.com manuals search engine 9E-15 Glass / Windows / Mirrors:
• Install front door trim.
Front door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6) → (7) → (8) → (9)
Front Door Window Regulator Removal and
Installation
S6RW0D9506011
NOTE
(For pinching prevention function model)
After replacing or disconnecting the driver
side door window regulator, make sure to
execute to the initial setting, (to have the
door glass closed position learned) refer to
“Power Window Main Switch Initialization
(Pinching Prevention Function Model)”.

Removal
1) Remove door glass referring to “Front Door Glass
Removal and Installation”.
2) Disconnect power window motor lead wire at
coupler.
3) Remove regulator mounting screws (1), and then
remove front door window regulator (2).Installation
Reverse removal procedure noting the following
instruction.
• Apply grease to sliding portions of window regulator.
: Grease 99000–25011 (SUZUKI Super Grease A)
Front Door Window Regulator InspectionS6RW0D9506012
NOTE
(For pinching prevention function model)
After replacing or disconnecting the driver
side door window regulator, make sure to
execute to the initial setting, (to have the
door glass closed position learned) refer to
“Power Window Main Switch Initialization
(Pinching Prevention Function Model)”.

Check the following parts for wear, damage, smooth
operation and lubrication:
• Check regulator sliding and rotating parts.
• Check rollers.
“A”
“A”
“A”
“A”“A”
“A”“A”
“A”
“A”
“A”
3
2
4
5
6
7
8
9
1
I5RW0A950020-02
2
1I5RW0A950021-02

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-16
Rear Door Window ComponentsS6RW0D9506013
Rear Door Glass Removal and InstallationS6RW0D9506014
Removal
1) Remove rear door inner garnish (1).
2) Remove door trim mounting screws (2).3) Remove door trim (1) as shown.
2
8
12
4
6
3
13
10
11
9
7
5
1
I5RW0A950022-02
1. Door glass 6. Door sash 11. Rear door inner garnish
2. Window regulator assembly
: Apply lithium grease 99000-25011 to
sliding part.7. Door panel 12. Door trim bracket
3. Glass run 8. Rear door window regulator mounting screw
: Tighten front screws first, and then tighten rear
screws.13. Rear door outer garnish
4. Door trim 9. Rear door outer weather-strip
5. Door sealing cover 10. Rear door inner weather-strip
“A”
“A”“A”
2
1
2
I5RW0A950023-02
“A”
“A”
“A”“A”“A”
“A”
“A”“A”
“A”
1
I7RW01950009-01