2006 SUZUKI SX4 321

Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle: 5B-39
Special Tools and Equipment
Recommended Service MaterialS6RW0D5208001
NOTE
Required service material is also described in the following.
“Gear Shift Control Lever and Cable Components”
“Gear Shift and Select Shaft Assembly Components”
“Manual Transaxle Assembly Components”
“Input Shaft and Countershaft Components”
“Gear Shift Shaft Components”
“Differential Components”

Special ToolS6RW0D5208002
Material SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011) / ) / )
Sealant SUZUKI Bond No.1217G P/No.: 99000–31260) / ) / ) / ) / ) / ) / ) /
) / ) / )
Thread lock cement Thread Lock Cement Super 1322 P/No.: 99000–32110) / ) / ) / ) / )
09900–06107 09900–20607
Snap ring pliers (opening
type)Dial gauge
) / ) / ) / ) / ) / ))
09900–20701 09913–50121
Magnetic stand Oil seal remover
))
09913–65135 09913–70123
Bearing puller Bearing installing tool
) / )) / )
09913–75510 09913–75810
Bearing installer Bearing installer
))
09913–75821 09913–75830
Bearing installer attachment Steering pinion bush
installer
))

Downloaded from www.Manualslib.com manuals search engine 7B-8 Air Conditioning System: Manual Type
Diagnostic Information and Procedures
A/C System Performance InspectionS6RW0D7214001
1) Confirm that vehicle and environmental conditions
are as follows.
• Vehicle is put indoors.
• Ambient temperature is within 25 – 35 °C (77 – 95
°F).
• Relative humidity is within 30 – 70%.
• There is no wind indoors.
• HVAC unit is normal.
• Blower motor is normal.
• There is no air leakage from air ducts.
• Condenser fins are clean.
• HVAC air filter is not clogged with dirt and dust (if
equipped).
• Battery voltage is about 12 V.
• Radiator cooling fan operates normally.
2) Make sure that high pressure valve (1) and low
pressure valve (2) of manifold gauge are firmly
closed.
3) Connect high pressure charging hose (3) to high
pressure service valve (5) on vehicle and low
pressure charging hose (4) to low pressure service
valve (6).
4) Bleed the air in charging hoses (3) and (4) by
loosening their nuts respectively utilizing the
refrigerant pressure. When a hissing sound is heard,
immediately tighten nut.
CAUTION!
Do not connect high and low pressure
charging hoses in reverse.

5) Warm up engine to the normal operating
temperature and keep it at the specified idle speed.
6) Turn A/C switch ON, set blower speed selector at
maximum speed position, temperature selector at
maximum cold position, air flow selector at face
position, and air intake selector at recirculation
position. (Confirm that A/C compressor, A/C
condenser cooling fan and radiator cooling fan are
working.)
7) Wait for ten minutes to stabilize the A/C operation.
8) Open all door windows, front doors and engine hood.
9) With about 20 mm (0.8 in.) of dry bulb thermometer
(1) put right in front of center ventilation louver and a
wet and dry bulb thermometer (2) near air inlet of
HVAC unit.
321
4
6
5
I7RW01721006-01
2
1
I5RW0A721008-01

Downloaded from www.Manualslib.com manuals search engine 8B-23 Air Bag System:
Serial Data Link Circuit CheckS6RW0D8204051
Wiring Diagram
1
2
3
3
18
12V
RED 7
14 9
10
“L313”
“G273”
YEL/BLKL04-2
L04-27 “L04”
PPL/WHT
“G04”L04-3212V
8
GRN
15
+BB
56WHTWHT
4
BLUBLU
BLK
16
11
12
“G241”
13
BLK
L04-28
RED/BLK
WHT/REDYEL/BLK
BLK“G271”
“G272”
WHT/RED
BLK/
ORNBLK
B
C
A A
A
17
[A]
A
[B]
12V
PPL/WHTYEL14
17A
A
YELL04-37
12V
I6RW0C820006-01
[A]: Junction block with BCM model 4. Individual circuit fuse box No.1 12. “METER” fuse
[B]: Junction block without BCM model (That
is, TAIWAN spec model)5. “IGN” fuse 13. “A/B” fuse
A: Serial data circuit 6. Ignition switch 14. BCM
B: DLC power supply circuit 7. Combination meter 15. Data link connector (DLC)
C: DLC ground circuit 8. “AIR BAG” warning light 16. Ground for air system
1. Battery 9. Light driver 17. To HVAC control module (auto A/C model)
2. Main fuse 10. Junction block assembly 18. SDM
3. Fuse 11. “DOME” fuse

Downloaded from www.Manualslib.com manuals search engine 9A-9 Wiring Systems:
How to Read Power Supply DiagramS6RW0D9101007
Refer to “Power Supply Diagram”.
Refer to “System Circuit Diagram”.
How to Read System Circuit DiagramS6RW0D9101008
The circuit diagram is designed so the current flows from the top of the diagram (power source) to the bottom of the
diagram (ground) as if giving an image of water flow.
[A]: Fuse No.
[B]: Circuit jumping page / direction
NOTE
This means “Jump to the page directed with the arrow(s) by their number.
(For example:” Two arrows directing left” means” Jump to two pages before”.)
You will find the same symbol with the arrows directing opposite in the referenced page. The circuit
continues between the symbols.

[C]: Circuit jumping point / direction
NOTE
The circuit continues to the same symbol with opposite direction within the page.
You will find the other symbol in the direction of the arrow.

Connection to the system
indicated. "POWER SUPPLY DIAGRAM"
-+
1
Battery
80A
215A315A415A525A67850A 30A2930A3215A
960A
60A
BLK
YEL/BLKPNK/BLKLT GRNYEL/GRNYEL/BLUBLK/WHTWHT/BLKWHT/GRNREDGRNWHT
WHT/BLUWHT/REDWHT/BLUWHT/YELWHT/GRN
WHT/GRNWHT/GRN
BLU
BLU/REDRED
YELBLU/RED Individual
circuit
fuse box Main fuse boxSupplementary fuse box
11
11
243
121314151617181920212932
1213141516171819202115A 15A 15A 20A 20A 15A 15A 15A 15A 15A 15A E44321
B011E451E4021
FuseRED/YEL YEL WHT/GRN
15A
15A 1317
"SYSTEM CIRCUIT DIAGRAM"
Fuse number
12
RY
I5RW0A910993-02

Downloaded from www.Manualslib.com manuals search engine 9A-43 Wiring Systems:
Relay side
Junction Block Inner Circuit (Overview (Except Taiwan))S6RW0D910D010
Abbreviations
543
2
1
432
1432
1432
1
4
32
1
Blower fan relay
Relay
23412 11 2
12 34 5 6 78 9
15 16 17 18 11 10 12 13 144 3561214
11
1015
721
1316
9 8 1
234
5
678 910
4
321
10
987 656
5 4 3
2
17
11 10
9 8
15
14 13
1216
987654321
13 12 11 10 17 18 16 15 14
13
14 15
16
9 10 11
128 5 6
72 3
41
321 4
E323
L314
E324L313L315 E325
HRelay
Relay
Tail light relay
38
7
6
5
2
4 1
43
5
6
12 14 11 10 15 72
1
13 16 9 8
3456
12
L312
6543
21
Flasher relay
Taiwan
I6RW0C910921-02
Abbreviation Full term Abbreviation Full term
AS Assistant (Front passenger) LP Lamp
CTR Center O/H Over head
DR Driver R/B Relay box
F-L Front L R-L Rear L
F-R Front R R-R Rear R
FR Front RR Rear
INP Instrument panel S/H Seat heater
LEV (Headlight) leveling

Downloaded from www.Manualslib.com manuals search engine 9A-87 Wiring Systems:
A-10 4WD Control System (Except Taiwan)S6RW0D910E010
4WD
Cont.M
G26123211
2WD/4WD
switch
DLC
G211614L174156
42
10
7
5416
21
L376
G34319
E382
G33419E371
C3438
17
RW"C-3"
RRYW
BCM
"A-8""D-4"
1116114
BLK
G272 G271 G271885
J/B21
10ABACK15A4WD32
15ADOME37
RED/BLK
RED/BLK
ORN
YELGRN
YELGRN
WHT/RED
B
B
J/C
G309
B
B
J/C
G306
A
A
J/C
L348
24
7
BLU/WHT
BLU/WHT
25
8
L408
L3972431
YEL/BLK
YEL/BLK
GRNYELORNBRN
2223
REDWHT
REDWHTBLU
BLU
BLK/ORNBLK
BLK
14
BLK
BLK/ORNBLK/ORN
BLK/ORN
BLK/ORN
BLK/ORN
BLK/ORN
G343
L37618 14
GRN/YEL
GRN/YEL
20 13
RED/WHTRED/YEL
RED/WHT
(CAN)
(CAN)
B
B
J/C
G309
BLK
14
BLK
B
B
J/C
G308
A
A
WHT/RED
2L40
1
L102
Coupling
solenoid
J/BCoupling
air
temperature
sensor
2
1
Except M16A engine M/T
M16A engine M/T A
A
5
B
B
LOCK4WD
I6RW0D910908-01

Downloaded from www.Manualslib.com manuals search engine 9A-91 Wiring Systems:
B-3 Rear Defogger Circuit Diagram (Except Taiwan)S6RW0D910E045
L390
O2313
O231
L3902
BLK/RED
O181
1
O182
1
2321
4 32
1
30ARR
DEF
38
Relay
GRN/YEL
G0417
G2717
BLK/REDBLK/RED
L3148
REAR
DEF
Mode control
switch
BLK/ORN
13
BLK/ORN
G309
J/CA
A
BLKBLKBLK
G154
G20
J/B
GYBR
J/B side connector (BCM)
Manual A/C
Auto A/C ABC
BCM
B
C
B
Auto
unit C
18A
7
26BC
9
23BC
8
4BC
I6RW0C910962-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-92
B-3 Rear Defogger Circuit Diagram (Taiwan)S6RW0D910E013
L390
O2313
O231
L3902
BLK/RED
O181
1
O182
1
2321
4 32
1
30ARR
DEF
38
Relay
GRN/YEL
BRN
G0420
G2717G27214
BLK/REDBLK/RED
L3148
REAR
DEF
Mode control
switch
BLK/ORN
13
BLK/ORN
G309
J/CA
G0514
A
BLKBLKBLK
G154
G20
J/B
GYBR
Manual A/C
Auto A/C AB
BCM
AA
BB7
26AB
A
8
4
AB9
23
Auto
unit B
I7RW01910939-03