2006 SUZUKI SWIFT AC line

Downloaded from www.Manualslib.com manuals search engine 9B-12 Lighting Systems:
Front Fog Light Aiming Adjustment with Screen
(If Equipped)
S7RS0B9206018
Basic Aiming
NOTE
• Unless otherwise obligated by local regulations, adjust front fog light aiming
according to the following procedure.
• An example in case that the light-to-wall distance 10 m is shown in the illustration.
The beam descending distance “H” is
calculated when “a” is 10 m with the
specification angle “b” (1.14 °).

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of front fog light surface.
Distance between screen and front fog light
“a”: 10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (h igh intensity zone) of each
front fog light axis falls as shown in the figure.
NOTE
If the fog lights interfere each other and make
it hard to see the cut line clearly, cover the
fog light on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 1.14° (Specification)
Calculated distance “H”: Approx. 199 mm (7.83
in.) 3) If it is not set properly
, align front fog light to
specification by rotating aiming gear.
2. Bounding line
3. Hot spot
4. Aiming gear (for up / down adjustment)
5. Turning (for up adjustment)
6. Turning (for down adjustment)
7. Front fog light assembly
X-X: Horizontal center line of front fog light bulb
A-A: Vertical center line of left front fog light bulb
B-B: Vertical center line of right front fog light bulb [A]: Left front fog light
[B]: Right front fog light
I4RS0B920011-01

Downloaded from www.Manualslib.com manuals search engine 9C-5 Instrumentation / Driver Info. / Horn:
Terminal arrangement of coupler viewed from terminal side
NOTE
Molded numbers (1) have no relation to the terminal numbers.

TerminalCircuitTerminal Circuit
G28-1 To turn signal and hazard warning relay (turn R) G28-17
—
G28-2 —G28-18 —
G28-3 —G28-19 —
G28-4 —G28-20 —
G28-5 To SDM (air bag warning light control signal) G28-21 —
G28-6 —G28-22 To lighting switch (high beam)
G28-7 CAN communication line (Active High signal) G28-23 —
G28-8 CAN communication line (Active High signal) G28-24 —
G28-9 CAN communication line (Active Low signal) G 28-25 To P/S control module (EPS warning light
control signal)
G28-10 CAN communication line (Active Low signal) G28-26 To turn signal and hazard warning relay (turn L)
G28-11 —G28-27 —
G28-12 —G28-28 —
G28-13 —G28-29 Fuel level sensor ground
G28-14 —G28-30 To fuel level sensor
G28-15 —G28-31 To METER fuse
G28-16 GND G28-32 To RADIO fuse
G28-1 G28-16
G28-32
G28-17
1 1I4RS0A930003-02

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-4
Windshield Wiper Removal and InstallationS7RS0B9406004
Removal1) Disconnect negative (–) cable at battery.
2) Remove wiper pivot caps (1) and wiper arm nuts (2), and remove windshield wiper arms with wiper blades
(3).
3) Remove cowl top garnish referring to “Cowl Top Components in Section 9K”.
4) Disconnect coupler from windshield wiper motor.
5) Remove bolts (1), and remove windshield wiper assembly (2). Installation
1) Install windshield wiper assembly (1), and tighten bolts to specified torque.
Tightening torque
Windshield wiper bolt (a): 8 N·m (0.8 kgf-m, 6.0
lb-ft)
2) Connect coupler to windshield wiper motor.
3) Install cowl top garnish referring to “Cowl Top
Components in Section 9K”.
4) Install windshield wiper arms with wiper blades (1) to specified position as shown in figure, and then
tighten windshield wiper nuts to specified torque.
Tightening torque
Windshield wiper arm nut (a): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
5) Install wiper pivot caps (2 ) to windshield wiper arm
nuts.
6) Connect negative (–) cable to battery.
1 3
3
2
I4RS0B940003-03
I5RS0C940007-01
3. Ceramic line
4. Wiper blade center
I5RS0C940008-01
2
2 3
3
4
1
1
(a)
I4RS0B940004-03

Downloaded from www.Manualslib.com manuals search engine 9D-5 Wipers / Washers:
Windshield Wiper Motor InspectionS7RS0B9406005
NOTE
Make sure that battery voltage is 12 V or
more.

1) Disconnect negative (–) cable at battery.
2) Remove windshield wiper arms with wiper blades
referring to “Windshield Wiper Removal and
Installation”.
3) Remove cowl top garnish referring to “Cowl Top Components in Section 9K”.
4) Disconnect coupler from windshield wiper motor.
5) Reinstall windshield wiper arms with wiper blade. For
details, refer to Step 4) of “Installation” in “Windshield
Wiper Removal and Installation”.
6) Check windshield wiper motor for operation as
follows
• For motor operation in low speed
a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “5”.
b. Check if wiper arm reciprocation speed is as specification. If check result is not as
specified, replace motor.
Specification
LH steering vehicle: 42 – 50 r/min (rpm)
RH steering vehicle: 41 – 51 r/min (rpm) • For motor operation in high speed
a. Connect battery positive (+) terminal to “2” and its negative (–) terminal to terminal “5”.
b. Check if motor revolution speed is as specification. If chec k result is not as
specified, replace motor.
Specification
LH steering vehicle: 66 – 76 r/min (rpm)
RH steering vehicle: 60 – 76 r/min (rpm)
• For automatic stop operation a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “5” and let the motor turn.
b. Disconnect terminal “1” from battery positive (+) terminal, and let the motor stop.
c. Connect terminals “1” and “3” with a jumper wire, and connect terminal “4” to battery
positive (+) terminal.
Observe the motor turns once again then
stops at a specified position as shown.
d. Repeat Step a to c several times and check that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
1 5
I4RS0B940005-012. Windshield wiper arms with wiper blades
6. Ceramic line
7. Wiper blade center
2
5
I4RS0A940011-01
4 5
31
6
6
7
2
2
I4RS0B940006-03

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-6
Rear Wiper Removal and InstallationS7RS0B9406006
Removal1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End Door Lock Assembly Remo val and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation 1) Install rear wiper motor (1) and tighten rear wiper motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft) 2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1 2
3
4 5
6
I4RS0A940013-01
1
(a)I4RS0B940018-01
2. Ceramic line
3. Rear wiper blade
2
1
(a)
I4RS0A940015-01
1
2
3
2a = b
a
bI5RS0C940009-01
1
(a)
I4RS0A940017-01

Downloaded from www.Manualslib.com manuals search engine 9E-15 Glass / Windows / Mirrors:
Rear End Door Window Defogger Wire
Inspection
S7RS0B9506014
NOTE
• When cleaning rear end door window glass, use a dry cloth to wipe it along heat
wire (1) direction.
• When cleaning glass, do not use detergent or abrasive-containing glass cleaner.
• When measuring wire voltage, use a tester with positive probe (2) wrapped with a tin
foil (3) which should be held down on wire
by finger pressure.

Wire Damage Inspection
1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire (1), and check defogger wire condition according to
the following table.
If defogger wire open is found, go to next step.
Defogger wire voltage
4) Touch voltmeter negative (–) lead to defogger wire ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS7RS0B9506015
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours before operating the defogger again.
Voltage Circuit
0 – 1 V Defogger wire open between its center and defogger wire power source terminal
end (2)
4 – 6 V Normal condition
10 – 12 V Defogger wire open between its center and defogger wire ground terminal end
(3)
I2RH01950002-01
2
1
3
I4RS0A950029-01
21
I4RS0A950030-01
I2RH01950005-01

Downloaded from www.Manualslib.com manuals search engine Body Structure: 9K-8
Hole to hole distance
Projection dimension from standard line “A”
Front Suspension Frame
Hole to hole distance
i
g
f
e
d
c
ab
"A"j
h
I4RS0A9B0008-01
a. Jig hole ( φ 20 mm) e. Jig hole ( φ 15 mm) i. Drain hole ( φ 10 mm)
b. Front suspension frame installation hole f. Jig hole (φ 15 mm) j. Jig hole (φ 16 mm)
c. Front suspension frame installation hole g. Jig hole ( φ 25 mm)
d. Jig hole ( φ 10 mm) h. Rear axle housing installation inside hole
a-b: 644 mm (25.35 in.) d-e: 488 mm (19.21 in.) g-h: 293 mm (11.54 in.)
b-c: 260 mm (10.24 in.) e-f: 440 mm (17.32 in.) g-i: 597 mm (23.50 in.)
c-d: 288 mm (11.34 in.) f-g: 138 mm (5.43 in.) g-j: 956 mm (37.64 in.)
a: 73 mm (2.87 in.) e: 10 mm (0.39 in.) i: 181 mm (7.13 in.)
b: 236 mm (9.29 in.) f: 10 mm (0.39 in.) j: 221 mm (8.70 in.) c: 29 mm (1.14 in.) g: 68 mm (2.68 in.)
d: 12 mm (0.47 in.) h: 72 mm (2.83 in.)
a b c
d
e
a'
b'
c' d'
e'
I4RS0A9B0009-01
a (a’). Stud
d (d’). Front suspension frame installation hole
b (b’). Front suspension frame installation hole e (e’). Front suspension control arm installation hole
c (c’). Front suspension control arm installation hole
a-a’: 896 mm (35.28 in.) d-d’: 881.5 mm (34.70 in.)
b-b’: 800 mm (31.50 in.) e-e’: 765 mm (30.12 in.) c-c’: 666 mm (26.22 in.)

Downloaded from www.Manualslib.com manuals search engine 9K-9 Body Structure:
Hole to hole distance
Projection dimension from standard line “A”
I4RS0A9B0010-01
a. Studd. Front suspension frame installation hole
b. Front suspension frame installation hole e. Front suspension control arm installation hole
c. Front suspension control arm installation hole
a-b: 10 mm (0.39 in.) a-d: 270 mm (10.63 in.)
a-c: 108 mm (4.25 in.) a-e: 309 mm (12.17 in.)
a: 50 mm (1.97 in.) d: 258 mm (10.16 in.)
b: 50 mm (1.97 in.) e: 66 mm (2.60 in.)
c: 97 mm (3.82 in.)