2006 SUZUKI SWIFT AC line

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-67
Inspection of HVAC Control Module and Its CircuitS7RS0B7224026
HVAC control module and its circuits can be checked at HVAC control module wiring couplers by measuring voltage.
CAUTION!
HVAC control module can not be checked by itself. It is strictly prohibited to connect voltmeter to
HVAC control module with couplers disconnected from it.

Voltage Check
1) Remove HVAC control module referring to “HVAC Control Module Removal and Installation”.
2) Check voltage at each terminal.
NOTE
As each terminal voltage is affected by the battery voltage, confirm that it is 11 V or more when ignition
switch is ON.

7812910
65 431516 14 13 12 11
G52
789101920121112
65 431718 16 15 14 13
G51
1
2
I5RS0A722017-02
1. HVAC control module2. HVAC control module connector (viewed from harness side)
Terminal Wire Color CircuitNormal
Vo l ta g e Condition
G51-1 BRN/WHT Air flow control actuator
(DEF) 10 – 14 V
Ignition switch turned ON, ai
r flow control actuator is
working in operation fr om VENT to DEF position
0 – 1 V Ignition switch turned ON, except the above condition
G51-2 BRN/YEL Air flow control actuator
(FACE) 10 – 14 V
Ignition switch turned ON, ai
r flow control actuator is
working in operation fr om DEF to VENT position
0 – 1 V Ignition switch turned ON, except the above condition
G51-3 GRY/BLU Temperature control
actuator (COOL) 10 – 14 VIgnition switch turned ON, temperature control
actuator is working in ope
ration from HOT to COOL
position
0 – 1 V Ignition switch turned ON, except the above condition
G51-4 GRY/RED Temperature control
actuator (HOT) 10 – 14 VIgnition switch turned ON, temperature control
actuator is working in operation from COOL to HOT
position
0 – 1 V Ignition switch turned ON, except the above condition
G51-5 PPL/WHT Serial communication line
of data link connector 10 – 14 V Ignition switch turned ON
G51-6 — — — —
G51-7 YEL Serial communication line
of BCM Refer to “Inspection of BCM a
nd its Circuits in Section 10B”

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-71
ECM Voltage Values Table for Relation of A/C Control
Repair Instructions
Operation Procedure for Refrigerant ChargeS7RS0B7226001
Refer to “Operation Procedure for Refrigerant Charge”.Terminal Wire Color Circuit Normal Value Condition
C37-14 GRY/RED Output of 5 V power
source 4.5 – 5.5 V Ignition switch turned ON
C37-15 BLK Ground for ECM Below 0.3 V Ignition switch turned ON
C37-24 LT GRN Engine coolant temp.
(ETC) sensor signal 3.3 – 3.8 V Ignition switch turned ON, ECT at 0
°C (32 ° F)
1.38 – 1.72 V Ignition switch turned ON, ECT at 50 °C (122 °F)
C37-30 BLK Ground for ECM Below 0.3 V Ignition switch turned ON
C37-55 ORN Ground for sensors Below 0.3 V Ignition switch turned ON
C37-58 BLK/ORN Ground for ECM Below 0.3 V Ignition switch turned ON E23-1 BLK/RED Main power supply 10 – 14 V Ignition switch turned ON
E23-3 RED CAN (high)
communication line
(active high signal)
for BCM and
combination meterRefer to “DTC P2101: Throttle Actu
ator Control Motor Circuit Range /
Performance in Section 1A”
E23-16 BLK/RED Main power supply 10 – 14 V Ignition switch turned ON
E23-18 WHT CAN (low)
communication line
(active low signal) for
BCM and
combination meterRefer to “DTC P2101: Throttle Actu
ator Control Motor Circuit Range /
Performance in Section 1A”
E23-19 BLU/WHT Electric load signal
for blower motor 10 – 14 V
Ignition switch turned ON, blower speed selector
OFF or between 1st and 5th position
0 – 1 V Ignition switch turned ON, blower speed selector
between 6th and HIGH position
E23-46 LT GRN Radiator fan relay
No.1 output 10 – 14 V
Ignition switch turned ON, engine coolant temp.:
below 95
°C (203 ° F), or A/C refrigerant pressure:
below 600 kPa (87 psi).
0 – 2 V Ignition switch turned ON, engine coolant temp.:
97.5
°C (207.5 °F) or higher, or A/C refrigerant
pressure: 1100 kPa (159.5 psi) or higher.
E23-47 GRY A/C compressor relay
output 10 – 14 V Engine running, A/C request signal high input
0 – 1 V Engine running, A/C request signal low input
E23-48 GRN Radiator fan relay
No.2 and No.3 output 10 – 14 V
Ignition switch turned ON, engine coolant temp.:
below 100
°C (212 °F), or A/C refrigerant
pressure: below 1200 kPa (174 psi).
0 – 2 V Ignition switch turned ON, engine coolant temp.:
102.5
°C (216.5 ° F) or higher, or A/C refrigerant
pressure: 1500 kPa (217.5 psi) or higher.
E23-55 RED A/C refrigerant
pressure sensor
signal 1.46 – 1.71 V
Engine running, A/C refrigerant pressure at 0.8
MPa (8.0 kg/cm
2) (A/C refrigerant pressure
measured by manifold gauge)
2.55 – 2.80 V Engine running, A/C refrigerant pressure at 1.6
MPa (16.0 kg/cm
2) (A/C refrigerant pressure
measured by manifold gauge)
E23-60 BRN/WHT Main power supply
relay output 10 – 14 V Ignition switch turned OFF
0 – 2 V Ignition switch turned ON

Downloaded from www.Manualslib.com manuals search engine 8B-12 Air Bag System:
DTC CheckS7RS0B8204004
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) located on underside of instrument panel at
driver’s seat side.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch to ON position.
4) Read DTC according to instructions displayed on SUZUKI scan tool and print it or write it down. Refer
to SUZUKI scan tool operator’s manual for further
details.
If communication between scan tool and SDM is not
possible, check if scan tool is communicable by
connecting it to SDM in another vehicle. If
communication is possible in this case, scan tool is
in good condition. Then check data link connector
and serial data line (circuit) in the vehicle with which
communication was not possible. 5) After completing the check,
turn ignition switch to
OFF position and disconnect SUZUKI scan tool from
data link connector (DLC) (1).
DTC ClearanceS7RS0B8204005
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) in the same manner as when making this
connection for DTC check.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch to ON position.
4) Erase DTC according to instructions displayed on
SUZUKI scan tool. Refer to SUZUKI scan tool
operator’s manual for further details.
5) After completing the clearance, perform “DTC Check” and confirm that normal DTC (NO CODES)
is displayed and not malfunction DTC.
6) Turn ignition switch to OFF position and disconnect SUZUKI scan tool from DLC.
NOTE
If DTC B1013, DTC B1 021 or DTC B1027 is
stored in SDM, it is not possible to clear DTC.

) B1081
Driver side-
sensor Performance
problem
Diagnose
trouble
according to
diagnostic flow
corresponding
to each code
No.
)
B1082 Communicatio
n error
) B1083 Short to ground
) B1084 Short to power
circuit or open
) B1085 Wrong
assembly
) B1091
Passenger
side-sensor Performance
problem
) B1092 Communicatio
n error
) B1093 Short to ground
) B1094 Short to power
circuit or open
) B1095 Wrong
assembly
) B1361
Driver side
curtain-air
bag circuit Resistance
high
) B1362 Resistance low
) B1363 Short to ground
) B1364 Short to power
circuit
) B1365
Passenger
side curtain-
air bag
circuit Resistance
high
) B1366 Resistance low
) B1367 Short to ground
) B1368 Short to power
circuit
DTC Diagnosis
1
(A)I4RS0A820008-01
1(A)I4RS0A820008-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-6
3) Terminals in one connector (Broken line) (B15)/Terminals in different connectors (B14, B16)
4) Joint connector (J/C)• The joint connector (J/C) connects several different wires with the same wire color at one place instead of
connecting them by welding or caulking one by one. It is not an ordinary connector but a part of the continuous
wire in the harness.
5) Junction block (J/B)
B15 B15
B14 B1657B14 B1657
I5RW0A910995-03
BLKBLK
A
A
A B
B
RED/YEL
WeldORN
WHT/BLK
J/C
Weld splice
BLKBLK
RED/YEL
RED/YEL
WHT/BLK
WHT/BLK
WHT/BLKWHT/BLKWHT/BLKWHT/BLKC
CCCCCWeld
splice
(in Connector list)
J/C
ORNORNORNORNORN
ORN
Weld
splice
Example
I5RW0A910989-02
IMMOBI IG IG1IG Coil, etc E39 E41E40
BCM G34
G33
G32 K01 L04 L05 L06
IG Coil
IG1
15A
MTR10A
A/B15A
2
65
13
J/B Connector No. / Terminal No.
BCM ;IG1
MTR Power, etc
A/B CONTK-LINE K-LINE
A/B SIGNAL
A/B SIGNAL
A/B SIG
A/B SIG
IG Sig 10AEPS ATMTA
4
6
1
3
24
8
11
9
12
9
11
23
25
30
29
Example
J/B
J/B
ORN
GRNBLU
J/B
J/B inner circuit
BLK/WHT
I5RW0A910990-03

Downloaded from www.Manualslib.com manuals search engine 9A-39 Wiring Systems:
1IG2FL2
6
Lamp FL (FL BOX)
1A/B CONT4A/B SIG
3K-LINE2A/B SIGNAL
9A/B SIGNAL8K-LINE
2311BCM ;IG1
22D/UL-IN21D/L-IN D/SL-IN
18SECURITY IN6Serial OUT
14TAIL BCM WNG, etc12ANSWER BACK
17RR DEF CONTROL1D/L (+B)
2BCM15DEICER CONTROL
10ACC (BCM)7DOME LP CONT
20GND (POWER)16R-WIP (CONT)
3SIGNAL GND (BCM)
7IG
1LP-L5LP-R
8+B6SW-L
3GND4SW-R
2HAZ
DOME LP POWER5DOME LP DOOR4*3GND (Roof)6HTR4Starter SW1IG 25ACC SW3IG2SW2IG 1
18107G33415G347G3419G341G3412G339G3311G343G342G348G34166G336G345G33810511G3313G344G341G3320G342G339G343G3312G3414G34
10E395E4112E419E4114E411E418E412E4111E413E416E395E3916E417E414E392E399E393E397E3910E41
DEF LP
RR FOG SW DEICER LP
*TAIL SW (Upper)
TAIL SW (HAZ,ASH,ILL) TURN-L
TURN-R
METER (L)
METER (R)
HAZARD SW HORN SW
Serial INF DISP
A/C PANEL
*MTR Power,etc
IMMOBI IG
A/C PANEL
*
*
RADIO, CLOCK
A/B SIGCIGAR
*F-WIP*
*GND (IP)
SIGNAL GND (IP)
*
*
*
IG Coil, etc EPS AT
ABS CONT
BACK (SHIFT) STOP SW
ABS CONT EPI
BUL IN
HORN
FR TURN (R)
FR TURN (L) POSI LP
EPI
DEICER
*F-Washer
F.WIP
HTR Fuse (30A)
ST RLY COIL
4L0515L0516L055L059L05212L0513L0614L067L0615L0614L0511L056L065L068L057L056L0518L053L051L0510L059L0610L061L063L062L068L0611L064L06
SIGNAL GND (FL)
SEAT HEATER
P/W
R-WIP (+) R-WIP (-)*
ACC SOCKET
R/C MIR (ACC)
*
*
*
LUGGAGE LAMPMTA SHIFT LEVER SW
*
*
RR DEF
HTR MIR (L)
HTR MIR (R)
P/W DR
TAIL LP, LICENSE
R-TURN (L)
RR-TURN (R)
D/ULD/L
D-SL
BUL-L
STOP LP
MTA
*
*
IG COIL 15AMETER 10A A/BAG 15A
IG1 SIG 10A ABS 10A
BACK 10A
TAIL 10AD/L 20A
P/WT 20A
RR DEF 20A
DEICER/RR FOG 15A
MTA/HID R 10A
ACC 1 15A
ACC 2 15A
WIPER 15A P/W 30A
*Spare-1
SEAT HTR 15A IG2 SIG 10AST SIG 10A
HAZ-HORN 15A
DIESEL/HID L 10A *Spare-2 RR DEF RLY
DEICER RLY HORN RLY
P-WIP RLY
BLOWER MOTOR RLY
G34 G34
G33
G34
G33
G34 G33
L05
RADIO 15A
To instrument panel harness
(G32) To roof harness
(K01)
To instrument panel
harness
(G33 , G34 )
To main harness
(E39 , E41) To floor harness (L05 , L06 ) To main
harness
(E40)
BCM
To flasher
relay To floor
harness
(L04)
* : Not used
I7RS0B910949-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-40
Junction Block Inner Circuit (Detail)S7RS0B910D009
BCM (J/B side connector)
34
1
2 5
15
14
12
13
10
11
9
8
6
7
17
161821 22
19
20
23
1234578 11 6
12
91034 6 52
1
G33
G32
G34
10
11 12 13 14 15 16 17 18 19 123456789
20
345612K01
23414
3
561214
11
10 157
2113 16
98
6
5
4
3
2
1
7
11
10
9
8
15
14
13
12 16
L04
L06
E41
21
123456789
15 16 17 18
1110 12 13 14
1
234
5 678 910
E39
L05
E40
IMMOBI IG
IG1
IG Coil, etc E39 E41E40
BCM G34G33G32 K01 L04 L05 L06
IG COIL
IG1
15A
METER10A
A/BAG15A
2
6
5
13
J/B Connector No. / Terminal No.
BCM ;IG1
MTR Power, etc
A/B CONT
K-LINE K-LINE
A/B SIGNAL
A/B SIGNAL
A/B SIG
A/B SIG
IG1 SIG 10AEPS AT
ABS CONT
STOP SW
ABS CONT
STOP LP EPI
BUL IN
BUL-L
BACK (SHIFT)
A/C PANEL
6
1
3
2
4
8
11
9
12
9
14
1
2
3
8
2
11
8
ABS
10A
BACK10A
1
(Continued)
Individual circuit fuse box No.2
(In J/B)
23
25
30
29
31
24
I5RS0C910963-02

Downloaded from www.Manualslib.com manuals search engine 9B-6 Lighting Systems:
Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-7
3) Align headlight aiming to specification by adjusting aiming gear if it is not set properly.
I5RS0D920003-01
2. Headlight bulb 9. Turning (for right adjustment)[A]: Left headlight
3. Cut line (bounding line) 10. Turning (for left adjustment) [B]: Right headlight
4. Hot spot 11. Headlight housing [C]: RH steering vehicle shown
5. Aiming gear (for up / down adjustment) 12. Headlight leveling actuator [D]: LH steering vehicle shown
6. Turning (for up adjustment) X-X: Horizontal center line of headlight bulbs [E]: With leveling system
7. Turning (for down adjustment) A-A: Vertical center line of left headlight bulb [F]: Without leveling system
8. Aiming gear (for right / left adjustment) B-B: Vertical center line of right headlight bulb