2006 NISSAN VERSA oil filter

OIL PAN
EM-29
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
9. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-46, "
Recommended Chemical Products and Sealants" .
10. Tighten bolts in numerical order as shown.
11. Install oil filter with the following procedure:
a. Remove foreign materials adhering to the oil filter installation
surface.
b. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
c. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
12. Installation of the remaining components is in the reverse order of removal.Tool number WS39930000 ( – )
1 : Oil pan (lower)
: Engine outside
PBIC4590E
: Engine front
PBIC3146J
Oil filter: : 17.7 N·m (1.8 kg-m, 13 ft-lb)
SM A22 9B

CAMSHAFT
EM-55
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-37, "
Components" .
4. Clean the mating area of intake valve timing control solenoid
valve. Insert a clean shop cloth (with no oil adhesion) into the oil
hole (A) of the cylinder head.
5. Install engine mounting bracket (RH), engine mounting insulator,
and torque rod (RH) under the Step 4 condition. (With intake
valve timing control solenoid valve removed, and a shop cloth
inserted into the oil hole.) Refer to EM-73, "
Components" .
6. Crank engine, and then make sure that engine oil comes out
from intake valve timing control solenoid valve hole (A). End crank after checking.

Check engine oil leakage by oil amount adhered to the waste inserted into the oil hole.
WAR NIN G:
Be careful not to touch rotating parts (drive belts, idler pulley, and crankshaft pulley, etc.).
CAUTION:

Do not perform cranking without installing right engine mount bracket, right engine mount insu-
lator, and right torque rod.

Prevent splashing by using a shop cloth so as to prevent the worker from injury from engine oil
and so as to prevent engine oil contamination.

Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to
engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engine oil off immediately if it is splashed.
7. Perform the following inspection if engine oil does not come out from intake valve timing control solenoid
valve oil hole of the cylinder head.

Remove oil filter (for intake valve timing control), and then clean it. Refer to EM-77, "Components" .

Clean oil groove between oil strainer and intake valve timing control solenoid valve. Refer to LU-4,
"LUBRICATION SYSTEM" .
8. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.

Clean oil groove if necessary. Refer to LU-4, "LUBRICATION SYSTEM" .
9. Installation of the remaining components is in the reverse order of removal
Valv e C le aranceEBS00U7Q
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1. Remove rocker cover. Refer to EM-30, "
IGNITION COIL, SPARK PLUG AND ROCKER COVER" .
2. Measure the valve clearance with the following procedure:
a. Set No. 1 cylinder at TDC of its compression stroke.

Rotate crankshaft pulley (1) clockwise and align TDC mark (no paint) (B) to timing indicator (A) on front
cover.
1 : Front cover
:Vehicle front
WBIA0781E
C : White paint mark (Not use for service)
PBIC3960E

EM-78Revision: June 2006
CYLINDER BLOCK
2007 Versa
Disassembly and AssemblyEBS00U7X
DISASSEMBLY
1. Remove engine and transaxle assembly from vehicle, separate transaxle from engine. Refer to EM-73,
"ENGINE ASSEMBLY" .
2. Install engine to engine stand as follows;
a. Remove flywheel (M/T models) or drive plate (1) (A/T or CVT
models).

Secure flywheel (M/T models) or drive plate (A/T or CVT mod-
els) using Tool (A), and remove bolts.
CAUTION:
Be careful not to damage or scratch drive plate (A/T or CVT
models) and contact surface for clutch disc of flywheel (M/T
models).
NOTE:
Figure shows drive plate (A/T or CVT models)
b. Lift the engine with a hoist to install it onto widely use engine stand.
CAUTION:

Use the engine stand that has a load capacity [approximately 135 kg (298 lb) or more] large
enough for supporting the engine weight.

If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning stand.
–Exhaust manifold; Refer to EM-21, "EXHAUST MANIFOLD" .
–Rocker cover; Refer to EM-30, "IGNITION COIL, SPARK PLUG AND ROCKER COVER" .
NOTE:
The figure shows an example of widely used engine stand (A)
that can support mating surface of transaxle with flywheel (M/T
models) or drive plate (A/T or CVT models) removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
3. Remove oil pan (upper and lower). Refer to EM-24, "
OIL PAN" .
4. Remove cylinder head. Refer to EM-62, "
CYLINDER HEAD" .
5. Remove thermostat housing. Refer to CO-18, "
THERMOSTAT" .
1. Cylinder block 2. O-ring 3. Crankshaft position sensor (POS)
4.Crankshaft position sensor (POS)
cover5.Oil filter (for intake valve timing con-
trol)6. Knock sensor
7. Oil pressure switch 8. Top ring 9. Second ring
10. Oil ring 11. Snap ring 12. Piston
13. Piston pin 14. Connecting rod 15. Thrust bearing
16. Connecting rod bearing upper 17. Main bearing upper 18. Crankshaft key
19. Main bearing lower 20. Connecting rod bearing lower 21. Connecting rod bearing cap
22. Connecting rod bolt 23. Main bearing cap 24. Main bearing cap bolt
25. Crankshaft 26. Pilot converter (A/T or CVT models) 27. Signal plate
28. Rear oil seal 29. Drive plate (A/T or CVT models) 30. Reinforcement plate (A/T or CVT
models)
31. Flywheel (M/T models) 32. Block heater (Canada only) A. Refer to EM-81
Tool number : KV 11105210 (J-44716)
PBIC3226J
PBIC3227J

CYLINDER BLOCK
EM-79
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
6. Remove knock sensor.
CAUTION:
Carefully handle knock sensor avoiding shocks.
7. Remove crankshaft position sensor (POS) cover and crankshaft position sensor (POS).
CAUTION:

Avoid impacts such as a dropping.

Never disassemble.

Keep it away from metal particles.

Never place sensor in a location where it is exposed to magnetism.
8. Remove oil filter (for intake valve timing control).
9. Remove pilot converter (1) using Tool (A). (A/T or CVT models)
NOTE:
M/T models have no pilot converter.
10. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
NOTE:
Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to
EM-95, "
CONNECTING ROD SIDE CLEARANCE" .
11. Remove connecting rod cap.
12. Using a suitable tool, push piston and connecting rod assembly
out to the cylinder head side.
CAUTION:

Be careful not to damage matching surface with connect-
ing rod cap.

Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interference of the connecting rod
big end.
13. Remove connecting rod bearings.
CAUTION:
When removing them, note the installation position. Keep them in the correct order.
14. Remove piston rings form piston.

Before removing piston rings, check the piston ring side clearance. Refer to EM-96, "PISTON RING
SIDE CLEARANCE" . Tool number :ST16610001 (J-23907)
PBIC3229J
PBIC0259E

EM-86Revision: June 2006
CYLINDER BLOCK
2007 Versa
28. Install flywheel (M/T models) or drive plate (1) (A/T or CVT mod-
els).

Secure crankshaft using Tool. (A), and tighten bolts crosswise
over several times.
NOTE:
A/T model shown CVT and M/T similar.

Install pilot converter (1), drive plate (2) and reinforcement
plate (3) as shown (A/T or CVT models).

Using a suitable tool of 33 mm. (1.30 in) in diameter, press-fit
pilot converter into the end of crankshaft until it stops (A/T or
CVT models).
NOTE:
M/T models have no pilot converter and reinforcement plate.
29. Install knock sensor (1) with connector facing toward the rear of
engine.
CAUTION:

Never tighten bolts while holding the connector.

If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:

Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.

Make sure that knock sensor does not interfere with other parts.
30. Install crankshaft position sensor (POS) and crankshaft position sensor (POS) cover.
CAUTION:

Avoid impacts such as a dropping.

Keep it away from metal particles.

Never place sensor in a location where it is exposed to magnetism.
31. Install oil filter (for intake valve timing control) (1) in the direction
shown.

Make sure that the oil filter does not protrude from the upper
surface of cylinder block (2) after installation.
32. Assemble in the reverse order of disassembly.Tool number : KV11105210 (J-44716)
PBIC3998E
A : Crankshaft rear end
B: R
PBIC4075E
A : Cylinder block left side
: Engine front
PBIC3246J
PBIC3260J

CYLINDER BLOCK
EM-103
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
MAIN BEARING CAP BOLT OUTER DIAMETER

Measure the outer diameters (“d1 ”, “d2” ) at two positions as
shown.

If reduction appears in places other than “B” range, regard it as
“d
2 ”.

If it exceeds the limit (a large difference in dimensions), replace
main bearing cap bolt with a new one.
CONNECTING ROD BOLT OUTER DIAMETER

Measure the outer diameter “d” at position as shown.

If reduction appears in a position other than “d”, regard it as “d”.

When “d” exceeds the limit (when it becomes thinner), replace
connecting rod bolt with a new one.
CLOGGED OR DAMAGED OIL FILTER (FOR INTAKE VALVE TIMING CONTROL)

Make sure that there is no foreign material on the oil filter and
check it for clogging.
–Clean it if necessary.

Check the oil filter for damage.
–Replace it if necessary.
FLYWHEEL DEFLECTION (M/T MODELS)

Measure the deflection of flywheel contact surface to clutch with
a dial indicator (A).

Measure the deflection at 210 mm (8.27 in) diameter.

If measured value is out of the standard, replace flywheel.

If a trace of burn or discoloration is found on the surface, repair it
with sandpaper.
CAUTION:
When measuring, keep magnetic fields (such as dial indicator
stand) away from signal plate of the rear end of crankshaft.
MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS)
CAUTION:
Never disassemble double mass flywheel.
Movement Amount of Thrust (Fore-and-Aft) Direction

Measure the movement amount of thrust (fore-and-aft) direction when 100 N (10.2 kg, 22 lb) force is
added at the portion of 125 mm (4.92 in) radius from the center of flywheel.
A : “d1” measuring position
B : “d2” measuring position
Limit (“d1 ” – “d2 ”): 0.15 mm (0.0059 in)
PBIC4015E
Limit: 7.75 mm (0.3051 in)
PBIC4016E
PBIC3273J
Limit : 0.45 mm (0.0177 in) or less.
PBIC4006E

IDX-2
ALPHABETICAL INDEX
A
A/C air flow ..................................................... MTC-22
A/C component layout .................................... MTC-17
A/C compressor mounting .............................. MTC-84
A/C compressor precaution .............................. MTC-8
A/C compressor special service tool ............... MTC-12
A/C control operation (manual A/C) ................ MTC-21
A/C controller .................................................. MTC-61
A/C evaporator ................................................ MTC-90
A/C HFC134a (R134a) system precaution ....... MTC-4
A/C HFC134a (R134a) system service procedure .......
MTC-80
A/C HFC134a (R134a) system service tools .. MTC-12
A/C HFC134a system service equipment precaution ...
MTC-9
A/C lubricant (R134a) ........................ MTC-5, MTC-18
A/C lubrication oil ............................................ MTC-96
A/C operational check ..................................... MTC-33
A/C service data specification ......................... MTC-96
A/C trouble diagnoses (manual A/C) .............. MTC-24
A/C unit assembly ........................................... MTC-64
A/C, M - Wiring diagram ................................. MTC-29
A/F - Wiring diagram ... EC-223, EC-229, EC-235, EC-
242, EC-542
A/FH - Wiring diagram ..................................... EC-162
A/T fluid checking .................................. AT-16, MA-22
A/T fluid replacement ............................. AT-17, MA-23
A/T fluid temperature sensor ........................... AT-106
A/T IND - Wiring diagram .................................... DI-38
A/T indicator ........................................................ DI-37
A/T shift control system ................................... AT-229
A/T shift lock system ........................................ AT-235
A/T shift lock system - Wiring diagram ............ AT-236
A/T trouble diagnoses ........................................ AT-43
ABS - Wiring diagram ..................................... BRC-13
ABS (anti-lock brake system) ........................... BRC-5
ABS sensor rotor .............................................. RAX-4
Accelerator pedal position (APP) sensor . EC-513, EC-
519, EC-532
Accelerator pedal released position learning ..... EC-77
Air bag .............................................................. SRS-3
Air bleeding (hydraulic clutch) .............................. CL-8
Air cleaner filter replacement ............................ MA-16
Air conditioner cut control .................................. EC-27
Air fuel ratio sensor 1 .. EC-220, EC-227, EC-233, EC-
239, EC-540
Air fuel ratio sensor 1 heater ............................ EC-161
Air mix door control linkage adjustment .......... MTC-70
Angular tightening application ............................. EM-4
Anti-lock brake system - See ABS .................... BRC-5
Anti-lock brake system - Wiring diagram ........ BRC-13
APPS1 - Wiring diagram .................................. EC-515
APPS2 - Wiring diagram .................................. EC-521
APPS3 - Wiring diagram .................................. EC-534
ASC/BS - Wiring diagram ................................ EC-475
ASC/SW - Wiring diagram ............................... EC-468
ASCBOF - Wiring diagram ............................... EC-550
ASCD ................................................................. EC-28
ASCD brake switch ........................... EC-473, EC-549
ASCD clutch switch ........................... EC-473, EC-549
ASCD steering switch ..................................... EC-466
ASCIND - Wiring diagram ............................... EC-560
AUDIO - Wiring diagram ...................................... AV-9
Auto anti-dazzling inside mirror ........................ GW-67
Axle ................................................................... MA-26
B
BA/FTS - Wiring diagram ................................. AT-171
BACK/L - Wiring diagram ................................... LT-73
Back-up lamp .......................................... LT-73, LT-87
Back-up lamp switch (M/T) ............................... MT-11
Basic inspection ................................................ EC-70
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-18,
SC-26
Baulk ring (M/T) ................................................ MT-18
BCM (Body control module) .............................. BCS-3
Blower motor .................................... MTC-37, MTC-68
Blower resistor ................................................ MTC-72
Body alignment ................................................ BL-244
Body component parts ..................................... BL-232
Body construction ............................................ BL-243
Body exterior paint color .................................. BL-231
Body repair ....................................................... BL-231
Body sealing .................................................... BL-240
Brake booster .................................................... BR-19
Brake fluid level ................................................. MA-24
Brake inspection ............................................... MA-25
Brake lines and cables inspection ..................... MA-24
Brake pedal ......................................................... BR-6
Brake switch .................................................... EC-488
BRK/SW - Wiring diagram .............................. EC-489
Bulb specifications ........................................... LT-116
Bumper, front ...................................................... EI-14
C
Cabin air filter .................................................... MA-20
Camshaft ........................................................... EM-47
Camshaft inspection ......................................... EM-49
Camshaft position sensor (PHASE) ................ EC-327
CAN - Wiring diagram ........... EC-152, AT-95, CVT-69
CAN communication EC-30, EC-151, EC-154, AT-31,
AT-94
, CVT-25, CVT-68
CAN communication (EPS) ............................... STC-6
CHARGE - Wiring diagram ............................... SC-25
Charging system ............................................... SC-24
Chassis and body maintenance .............. MA-8, MA-20
CHIME - Wiring diagram ..................................... DI-50
Circuit breaker ................................................... PG-16
Closed loop control ............................. EC-24, EC-442
Clutch cover ....................................................... CL-13
Clutch disc ......................................................... CL-13
Clutch master cylinder ......................................... CL-9
Clutch pedal ......................................................... CL-5
Coil spring (rear) ............................................. RSU-11

IDX-4
ALPHABETICAL INDEX
EC-398, EC-406
EVAP control system pressure sensor .... EC-382, EC-
385, EC-391
EVAP control system purge flow monitoring diagnosis
EC-340
EVAP vapor lines inspection ............................. MA-19
Evaporative emission (EVAP) system ............... EC-31
Evaporator ...................................................... MTC-90
Exhaust manifold .............................................. EM-21
Exhaust system inspection ................... MA-20, MA-22
Expansion valve .............................................. MTC-91
F
F/FOG - Wiring diagram ..................................... LT-43
F/PUMP - Wiring diagram ................................ EC-571
Final drive (FF M/T) ........................................... MT-22
Floor trim ............................................................. EI-37
Flow charts ......................................................... GI-27
Fluid temparature sensor (CVT) ...................... CVT-85
Fluid temperature sensor (A/T) ........................ AT-106
Fluids ................................................................ MA-11
Fluorescent leak detector ............................... MTC-92
Flywheel (clutch) ................................................ CL-13
Flywheel runout .............................................. EM-103
Fork rod (M/T) .................................................... MT-21
Freeze frame data ............................... EC-52, EC-116
Front bumper ...................................................... EI-14
Front door ......................................................... GW-43
Front passenger air bag .................................. SRS-46
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-51
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ......................... AT-103, CVT-86
FTTS - Wiring diagram ...................... EC-293, EC-298
FUEL - Wiring diagram ...................... EC-278, EC-286
Fuel cut control (at no load high engine speed) . EC-26
Fuel gauge ............................................................ DI-5
Fuel injection system ......................... EC-276, EC-284
Fuel injector ..................................................... EC-564
Fuel injector and fuel tube ................................ EM-33
Fuel level sensor ................. EC-415, EC-417, EC-419
Fuel line inspection .................................. FL-4, MA-15
Fuel precautions ................................................... GI-6
Fuel pressure check .......................................... EC-81
Fuel pressure release ........................................ EC-81
Fuel pump ........................................................ EC-570
Fuel systemCommercial Service Tools ................ FL-3
Fuel systemPREPARATION ................................. FL-3
Fuel tank temperature sensor ............ EC-291, EC-297
Fuel tank vacuum relief valve ............................ EC-34
Fuse ................................................................... PG-16
Fuse and fusible link box ................................... PG-77
Fusible link ......................................................... PG-16
G
Gauges ................................................................. DI-5
Gear components (M/T) .................................... MT-18
Generic scan tool (GST) ................................. EC-126
Glass ...................................... GW-11, GW-43, GW-47
Grille - See Exterior ............................................. EI-19
Ground distribution ............................................ PG-30
H
H/LAMP - Wiring diagram .................................... LT-8
H/PHON - Wiring diagram .................................. AV-52
Handling precautions for plastics ..................... BL-255
Harness connector ............................................ PG-68
Harness layout .................................................. PG-39
Hazard warning lamp ......................................... LT-51
Headlining - See Roof trim .................................. EI-39
Heated oxygen sensor 2 ..... EC-248, EC-257, EC-267
Heated oxygen sensor 2 heater ...................... EC-166
HEATER - Wiring diagram .............................. MTC-28
Heater system - Wiring diagram ..................... MTC-28
HFC134a (R134a) system precaution .............. MTC-4
HFC134a (R134a) system service procedure . MTC-80
HFC134a (R134a) system service tools ......... MTC-12
HFC134a system service equipment precaution MTC-9
HO2S2 - Wiring diagram ..... EC-251, EC-260, EC-270
HO2S2H - Wiring diagram .............................. EC-168
Horn ................................................................. WW-46
HORN - Wiring diagram ................................... WW-46
How to erase DTC for OBD system .................. EC-60
I
IATS - Wiring diagram ..................................... EC-197
Idle air volume learning ..................................... EC-78
Idle speed ......................................................... EC-75
Idle speed control (ISC) .................... EC-423, EC-425
Ignition coil ...................................................... EC-576
Ignition control system .................................... EC-576
Ignition timing .................................................... EC-75
IGNSYS - Wiring diagram ............................... EC-577
ILL - Wiring diagram ......................................... LT-111
Illumination control ........................................... LT-108
In-cabin Microfilter ............................................. MA-20
INJECT - Wiring diagram ................................ EC-565
Input shaft (FF M/T) .......................................... MT-18
Input/Output signal of TCM ............................. CVT-25
Instrument panel ................................................. IP-10
INT/L - Wiring diagram ....................................... LT-96
Intake air temperature sensor ........... EC-195, EC-215
Intake door control linkage adjustment ........... MTC-69
Intake manifold .................................................. EM-18
Intake valve timing control .............................. EC-156
Intake valve timing control solenoid valve ....... EC-173
Interior ................................................................. EI-32
Interior lamp ....................................................... LT-91
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-17
IVC - Wiring diagram ....................................... EC-174