EC-120Revision: June 2006
TROUBLE DIAGNOSIS
2007 Versa
*: Models with A/C.VHCL SPEED SE
[km/h] or [MPH]
The vehicle speed computed from the vehicle
speed signal sent from TCM is displayed.
SET VHCL SPD
[km/h] or [MPH]
The preset vehicle speed is displayed.
MAIN SW
[ON/OFF]
Indicates [ON/OFF] condition from MAIN
switch signal.
CANCEL SW
[ON/OFF]
Indicates [ON/OFF] condition from CANCEL
switch signal.
RESUME/ACC SW
[ON/OFF]
Indicates [ON/OFF] condition from RESUME/
ACCELERATE switch signal.
SET SW
[ON/OFF]
Indicates [ON/OFF] condition from
SET/COAST switch signal.
BRAKE SW1
[ON/OFF]
Indicates [ON/OFF] condition from ASCD
brake switch signal.
BRAKE SW2
[ON/OFF]
Indicates [ON/OFF] condition of stop lamp
switch signal.
VHCL SPD CUT
[NON/CUT]
Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the
ASCD set speed.
CUT: Vehicle speed increased to excessively
high compared with the ASCD set speed, and
ASCD operation is cut off.
LO SPEED CUT
[NON/CUT]
Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the
ASCD set speed.
CUT: Vehicle speed decreased to excessively
low compared with the ASCD set speed, and
ASCD operation is cut off.
AT O D M O N IT O R
[ON/OFF]
Indicates [ON/OFF] condition of A/T O/D or
CVT O/D according to the input signal from the
TCM.For M/T models always “OFF” is
displayed
AT OD CANCEL
[ON/OFF]
Indicates [ON/OFF] condition of A/T O/D or
CVT O/D cancel signal sent from the TCM.For M/T models always “OFF” is
displayed
CRUISE LAMP
[ON/OFF]
Indicates [ON/OFF] condition of CRUISE lamp
determined by the ECM according to the input
signals.
SET LAMP
[ON/OFF]
Indicates [ON/OFF] condition of SET lamp
determined by the ECM according to the input
signals.
A/F ADJ-B1
Indicates the correction factor stored in ECM.
The factor is calculated from the difference
between the target air/fuel ratio stored in ECM
and the air/fuel ratio calculated from air fuel
ratio (A/F) sensor 1 signal. A/F ADJ-B2
Voltage [V]
Voltage, frequency, duty cycle or pulse width
measured by the probe.
Only “#” is displayed if item is
unable to be measured.
Figures with “#”s are temporary
ones. They are the same figures
as an actual piece of data which
was just previously measured. Frequency
[msec], [Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMonitored item [Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
TROUBLE DIAGNOSIS
EC-121
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Revision: June 20062007 Versa
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor specification is displayed.When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When engine is running specification
range is indicated.
This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
A/C switch OFF
Shift lever: P or N (A/T, CVT),
Neutral (M/T)
Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN*
Ignition switch: ON
Turn the cooling fan “LOW”, “HI”
and “OFF” with CONSULT-II.Cooling fan moves and stops.
Harness and connectors
Cooling fan relay
Cooling fan motor
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON
(Engine stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-133
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionUBS00QBR
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionUBS00QBS
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up
–A/T and CVT models: After the engine is warmed up to normal operating temperature, drive vehicle until
“FLUID TEMP SE” (A/T or CVT) fluid temperature sensor signal) indicates more than 60°C (140°F).
–M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
Electrical load: Not applied
–Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Engine speed: Idle
Inspection ProcedureUBS00QBT
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-70, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-134, "
Diagnostic Procedure" .
SEF 6 01 Z
DTC P0075 IVT CONTROL SOLENOID VALVE
EC-173
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DTC P0075 IVT CONTROL SOLENOID VALVEPFP:23796
Component DescriptionUBS00QCT
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
CONSULT-II Reference Value in Data Monitor ModeUBS00QCU
Specification data are reference values.
On Board Diagnosis LogicUBS00QCV
DTC Confirmation ProcedureUBS00QCW
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If 1st trip DTC is detected, go to EC-176, "
Diagnostic Procedure"
.
WITH GST
Following the procedure “WITH CONSULT-II” above.
PBIB1842E
MONITOR ITEM CONDITION SPECIFICATION
INT/V SOL (B1)
Engine: After warming up
Air conditioner switch: OFF
Shift lever: P or N (A/T, CVT),
Neutral (M/T)
No loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 90%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0075
0075Intake valve timing control
solenoid valve circuitAn improper voltage is sent to the ECM
through intake valve timing control solenoid
valve.
Harness or connectors
(Intake valve timing control solenoid valve
circuit is open or shorted.)
Intake valve timing control solenoid valve
SEF 0 58 Y
CYLINDER BLOCK
EM-101
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CONNECTING ROD BEARING OIL CLEARANCE
Method by Calculation
Install connecting rod bearings (2) to connecting rod (3) and
connecting rod bearing cap (1), and tighten connecting rod bolts
to the specified torque. Refer to EM-81, "
ASSEMBLY" for tight-
ening procedure.
Measure the inner diameter of connecting rod bearing with an
inside micrometer.
(Bearing oil clearance) = (Connecting rod bearing inner diame-
ter) – (Crankshaft pin journal diameter)
If clearance exceeds the limit, select proper connecting rod bearing according to connecting rod big end
diameter and crankshaft pin journal diameter to obtain specified bearing oil clearance. Refer to EM-88,
"HOW TO SELECT CONNECTING ROD BEARING" .
Method of Using Plastigage
Remove engine oil and dust on crankshaft pin and the surfaces of each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding
oil holes.
Install connecting rod bearings to connecting rod and cap, and tighten connecting rod bolts to the speci-
fied torque. Refer to EM-81, "
ASSEMBLY" for the tightening procedure.
CAUTION:
Never rotate crankshaft.
Remove connecting rod cap and bearing, and using the scale
(A) on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation
Install main bearings (3) to cylinder block (1) and main bearing
cap (2), and tighten main bearing cap bolts to the specified
torque. Refer to EM-81, "
ASSEMBLY" for the tightening proce-
dure.
Measure the inner diameter of main bearing with a bore gauge.
(Bearing oil clearance) = (Main bearing inner diameter) – (Crank-
shaft main journal diameter)
A : Example
B : Inner diameter measuring direction
Standard : 0.037 - 0.047 mm (0.0015 - 0.0019 in)
Limit : 0.07 mm (0.0028 in)
PBIC3275J
PBIC3276J
A : Example
B : Inner diameter measuring direction
Standard:
No. 1, 4 and 5 journals
: 0.024 - 0.034 mm (0.0009 - 0.0013 in)
No. 2 and 3 journalsPBIC3277J
EM-102Revision: June 2006
CYLINDER BLOCK
2007 Versa
If clearance exceeds the limit, select proper main bearing according to main bearing inner diameter and
crankshaft main journal diameter to obtain specified bearing oil clearance. Refer to EM-91, "
HOW TO
SELECT MAIN BEARING" .
Method of Using Plastigage
Remove engine oil and dust on crankshaft main journal and the surfaces of each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding
oil holes.
Install main bearings to cylinder block and main bearing cap, and tighten main bearing cap bolts to the
specified torque. Refer to EM-81, "
ASSEMBLY" for the tightening procedure.
CAUTION:
Never rotate crankshaft.
Remove main bearing cap and bearings, and using the scale (A)
on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING CRUSH HEIGHT
When main bearing cap is removed after being tightened to the
specified torque with main bearings (1) installed, the tip end of
bearing must protrude (B). Refer to EM-81, "
ASSEMBLY" for
the tightening procedure.
If the standard is not met, replace main bearings.
CONNECTING ROD BEARING CRUSH HEIGHT
When connecting rod bearing cap is removed after being tight-
ened to the specified torque with connecting rod bearings (1)
installed, the tip end of bearing must protrude. Refer to EM-81,
"ASSEMBLY" for the tightening procedure (B).
If the standard is not met, replace connecting rod bearings.: 0.012 - 0.022 mm (0.0005 - 0.0009 in)
Limit : 0.065 mm (0.0026 in)
PBIC3278J
A : Example
Standard : There must be crush height.
PBIC3279J
A : Example
Standard : There must be crush height.
PBIC3279J
SERVICE DATA AND SPECIFICATIONS (SDS)
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Valve Seat
Unit: mm (in)
*: Diameter made by intersection point of conic angles “α1” and “α2”
*
2 : Diameter made by intersection point of conic angles “α2” and “α3”
*3 : Machining data
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in) Items Standard Oversize [0.5 (0.02)] (Service)
Cylinder head seat recess diameter “D”Intake 34.700 - 34.727 (1.3661 - 1.3672) 35.200 - 35.227 (1.3858 - 1.3869)
Exhaust 28.700 - 28.727 (1.1299 - 1.1310) 29.200 - 29.227 (1.1496 - 1.1507)
Valve seat outer diameter “d”Intake 34.808 - 34.824 (1.3704 - 1.3710) 35.308 - 35.324 (1.3901 - 1.3907)
Exhaust 28.808 - 28.824 (1.1342 - 1.1348) 29.308 - 29.324 (1.1539 - 1.1545)
Valve seat interference fit 0.081 - 0.124 (0.0032 - 0.0049)
Diameter “d1”*
1Intake 31.8 (1.252)
Exhaust 25.3 (0.996)
Diameter “d2”*
2Intake 33.1 - 33.6 (1.303 - 1.323)
Exhaust 26.9 - 27.4 (1.059 - 1.079)
Angle “α1”Intake 60°
Exhaust 45°
Angle “α2”88°45′ - 90°15′
Angle “α3”120°
Contacting width “W”*
3Intake 1.0 - 1.4 (0.039 - 0.055)
Exhaust 1.2 - 1.6 (0.047 - 0.063)
Height “h”Intake 5.9 - 6.0 (0.232 - 0.236) 5.03 - 5.13 (0.1980 - 0.2020)
Exhaust 5.9 - 6.0 (0.232 - 0.236) 4.95 - 5.05 (0.1949 - 0.1988)
Depth “H”Intake 6.04 (0.2378)
Exhaust 6.05 (0.2382)
PBIC2745E
ItemsStandard Limit
Camshaft journal oil clearanceNo. 1 0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4, 5 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft bracket inner diameterNo. 1 28.000 - 28.021 (1.1024 - 1.1032) —
No. 2, 3, 4, 5 25.000 - 25.021 (0.9843 - 0.9851) —
Camshaft journal diameterNo. 1 27.935 - 27.955 (1.0998 - 1.1006) —
No. 2, 3, 4, 5 24.950 - 24.970 (0.9823 - 0.9381) —
Camshaft end play 0.075 - 0.153 (0.0030 - 0.0060) 0.24 (0.0094)
Camshaft cam height “A”Intake 44.605 - 44.795 (1.7560 - 1.7635) 44.405 (1.7482)
Exhaust 43.175 - 43.365 (1.6997 - 1.7072) 42.975 (1.6919)
GI-50
IDENTIFICATION INFORMATION
Revision: June 20062007 Versa
CVT NUMBER
Dimensions EAS00205
Unit: mm (in)
Wheels & Tires EAS00206
LAIA0074E
Overall length4,295 (169.1)
Overall width1,694.2 (66.7)
Overall height1,534.1 (60.4)
Front tread1,480 (58.3)
Rear tread1,485 (58.5)
Wheelbase2,599.9 (102.4)
Road wheel
Size15 x 5.5 JJ
Offset mm (in) 40 (1.57)
Tire s ize
Conventional185/65 R15
SpareT125/70D15