QUICK REFERENCE CHART: VERSA
2007
2007
BrakeELS00256
Front Brake Repair Limits
Unit: mm (in)
Rear Brake Repair Limits
Unit: mm (in)
Brake Pedal
Unit: mm (in) Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness115.0 mm × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluidGenuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US
FMVSS No. 116)
Brake modelCLZ22VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake modelLT20D
Brake liningStandard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
DrumStandard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
TROUBLE DIAGNOSIS
AT-85
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BRAKE SW (ON/OFF) X —Stop lamp switch (Signal input with CAN
communication)
GEAR — XGear position recognized by the TCM
updated after gear-shifting
SLCT LVR POSI — XSelector lever position is recognized by
the TCM.
For fail-safe operation, the specific value
used for control is displayed.
VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM.
THROTTLE POSI (0.0/8) — XDegree of opening for accelerator recog-
nized by the TCM
For fail-safe operation, the specific value
used for control is displayed.
LINE PRES DTY (%) — X
TCC S/V DUTY (%) — X
SHIFT S/V A (ON/OFF) — X
SHIFT S/V B (ON/OFF) — X
OVERRUN/C S/V (ON/OFF) — X
SELF-D DP LMP (ON/OFF) — X
TC SLIP RATIO (0.000) — —
TC SLIP SPEED (rpm) — —Difference between engine speed and
torque converter input shaft speed
Voltage (V) — —Displays the value measured by the volt-
age probe.
Frequency (Hz) — —
The value measured by the pulse probe
is displayed. DUTY-HI (high) (%) — —
DUTY-LOW (low) (%) — —
PLS WIDTH-HI (ms) — —
PLS WIDTH-LOW (ms) — —Monitored item (Unit)Monitor Item Selection
Remarks
TCM INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION FROM
MENU
REPAIR FOR COMPONENT PARTS
AT-305
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Wrap a small flat-bladed screwdriver A with vinyl tape and use it
to insert valves into their proper positions.
Install retainer plates (1).
–While pushing plug or return spring, install retainer plate (1)
using a flat-bladed screwdriver A.
1-2 Accumulator Valve
Install 1-2 accumulator valve (1), 1-2 accumulator valve spring
and plug. Align 1-2 accumulator retainer plate (2) from opposite
side of control valve body.
Install 1-2 accumulator valve piston spring (3), 1-2 accumulator
piston (4), plug (5) and retainer plate (6).
Retainer Plate (Control Valve Upper Body)
Install proper retainer plates. Refer to AT-302, "COMPONENTS" .
Unit: mm (in)
SCIA7138E
SCIA7139E
SCIA7182E
Loca
tionRetainer plate designation Width “A” Length “B”
L14 Pilot valve
6.0 (0.236)21.5 (0.846)
L151-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L16 1st reducing valve
21.5 (0.846)
L17 3-2 timing valve
L18 Overrun clutch reducing valve 24.0 (0.945)
L19 Torque converter relief valve 21.5 (0.846)
L20 Torque converter clutch control valve 28.0 (1.102)
L21 Cooler check valve 24.0 (0.945)
SAT0 8 6F
AT-308
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
Install control valves.
For installation procedures, refer to AT-304, "
ASSEMBLY" .
Retainer Plate (Control Valve Lower Body)
Install proper retainer plates. Refer to AT-306, "COMPONENTS" .
Unit: mm (in)
SCIA4978E
Loca
tionRetainer plate designation Width “A” Length “B” Type
L3 Pressure regulator valve
6.0
(0.236)28.0
(1.102)I L4 Overrun clutch control valve
L5 Accumulator control valve
L6 Shift valve A
L7 Shuttle valve
L12 Shift valve B17.0
(0.669)24.0
(0.945)II
L13 Pressure modifier valve6.0
(0.236)28.0
(1.102)I
SAT0 8 9F
AT-382
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
Final DriveUCS005WU
DIFFERENTIAL SIDE GEAR CLEARANCE
BEARING PRELOAD
TURNING TORQUE
Planetary CarrierUCS005WV
Oil PumpUCS005WW
Input ShaftUCS005WX
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
Reduction Pinion GearUCS005WY
TURNING TORQUE
Band ServoUCS005WZ
RETURN SPRINGS
Unit: mm (in)
Output ShaftUCS005X0
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
END PLAY
Clearance between side gear and differential case with washer [mm (in)] 0.1 - 0.2 (0.004 - 0.008)
Differential side bearing preload mm (in) 0.05 - 0.09 (0.0020 - 0.0035)
Turning torque of final drive assembly N-m (kg-cm, in-lb) 0.68 - 1.26 (7.0 - 13.0, 6.0 - 11.0)
Clearance between planetary carrier and pinion washer [mm (in)]Standard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit 0.80 (0.0315)
Oil pump side clearance0.02 - 0.04 (0.0008 - 0.0016)
Clearance between oil pump housing and outer gear [mm (in)]Standard 0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Input shaft seal ring clearance [mm (in)]Standard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit 0.23 (0.091)
Outer diameter Inner diameter Width
24 (0.94) 20.4 (0.803) 1.97 (0.0776)
Turning torque of reduction pinion gear [N·m (kg-m, in-lb)] 0.11 - 0.69 (0.01 - 0.07, 1 - 6)
Return spring Free length
2nd servo return spring 32.5 (1.280)
OD servo return spring 38.52 (1.5165)
Output shaft seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Outer diameter Inner diameter Width
29.5 (1.161) 26.2 (1.031) 1.95 (0.0768)
Output shaft end play mm (in) 0 - 0.5 (0 - 0.020)
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-35
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEFS006JX
Brake PedalEFS006JY
Unit: mm (in)
Check ValveEFS006JZ
Brake BoosterEFS006K0
Vacuum type
Front Disc Brake EFS006K1
Unit: mm (in) Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness11 5 . 0 m m × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, – 19.69 inHg]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg)]Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
Input rod installation standard dimension 154 - 161 mm (6.06 - 6.34 in)
Brake modelCLZ25VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
CVT-54
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
TCM Input/Output Signal Reference ValuesUCS005YH
TCM TERMINAL CONNECTOR LAYOUT
TCM INSPECTION TABLE
Data are reference values and are measured between each terminal and ground.
SCIA0495E
TerminalWire
colorItem Condition Data (Approx.)
1GRPressure con-
trol solenoid
valve A (Line
pressure sole-
noid valve)
and Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2LGPressure con-
trol solenoid
valve B (Sec-
ondary pressure
solenoid valve) Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3SBTorque con-
verter clutch
solenoid valveWhen vehi-
cle cruises in
“D” position.When CVT performs lock-up. 6.0 V
When CVT does not perform lock-up. 1.0 V
4BRLock-up select
solenoid valveSelector lever in “P” and “N” positions Battery voltage
Wait at least for 5 seconds with the selector lever in
“R”, “D” and “L” positions0 V
5 L CAN-H — —
6 P CAN-L — —
8VBack-up lamp
relaySelector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
10 R Power supply—Battery voltage
—0 V
11 L Step motor A Within 2 seconds after ignition switch ON, the time measurement by using
the pulse width measurement function (Hi level) of CONSULT-II.*1
CAUTION:
Connect the diagnosis data link cable to the vehicle diagnosis connec-
tor.
*1: A circuit tester cannot be used to test this item.30.0 msec
12 Y Step motor B10.0 msec
13 G ROM assembly — —
14 Y ROM assembly — —
15 G ROM assembly — —
TROUBLE DIAGNOSIS
CVT-55
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19 R Power supply— Battery voltage
—0 V
20 W Step motor C Within 2 seconds after ignition switch ON, the time measurement by using
the pulse width measurement function (Hi level) of CONSULT-II.*1
CAUTION:
Connect the diagnosis data link cable to the vehicle diagnosis connec-
tor.
*1: A circuit tester cannot be used to test this item.30.0 msec
21 P Step motor D10.0 msec
24 BR Starter relaySelector lever in “N” and “P”positions. Battery voltage
Selector lever in other positions. 0 V
25 B Ground Always 0 V
27 GR PNP switch 1Selector lever in “R”, “N” and “D” positions. 0 V
Selector lever in “P” and “L” positions. Battery voltage
28 YPower supply
(memory back-
up)Always Battery voltage
29 ROutput speed
sensor (Second-
ary speed sen-
sor)When driving [“D” position, 20 km/h (12 MPH)]. 570 Hz
31 LG K-LINE — —
32 YPNP switch 3
(monitor)Selector lever in “D” and “L” positions. 0 V
Selector lever in “P”, “R” and “N” positions.8.0 V - Battery
voltage
34 SB PNP switch 2Selector lever in “N”, “D” and “L” positions. 0 V
Selector lever in “P” and “R” positions.10.0 V - Battery
voltage
35 W PNP switch 3Selector lever in “D” and “L” positions. 0 V
Selector lever in “P”, “R” and “N” positions.8.0 V - Battery
voltage
36 W PNP switch 4Selector lever in “R” and “D” positions. 0 V
Selector lever in “P”, “N” and “L” positions.10.0 V - Battery
voltage
37 LTransmission
fluid pressure
sensor A (Sec-
ondary pressure
sensor)and “N” position idle 1.0 V
38 VInput speed sen-
sor (Primary
speed sensor)When driving [“L” position, 20 km/h (12 MPH)]. 1000 Hz Te r m i n a lWire
colorItem Condition Data (Approx.)