AT-328
REPAIR FOR COMPONENT PARTS
Revision: June 20062007 Versa
4. Set Tool A on spring retainer assembly, and remove snap ring
from transaxle case while compressing spring retainer assem-
bly.
CAUTION:
Set SST directly over return springs.
5. Remove spring retainer assembly from transaxle case.
CAUTION:
Do not remove return springs from spring retainer.
6. Apply compressed air into the oil hole on transaxle case as
shown in the figure to raise piston while strongly pressing the
whole low & reverse brake piston by hand. When applying com-
pressed air, strongly press the whole piston and adjust the pres-
sure so that it is raised evenly. Portion (A) (low & reverse brake
pressure) especially tends to tilt.
CAUTION:
Apply air gradually and allow low & reverse brake piston to
come out evenly.
7. Remove low & reverse brake piston from transaxle case by turn-
ing it.
8. Inspect transaxle case. Replace if damaged or worn.
9. Remove seal lip (1) and D-ring (2) from low & reverse brake pis-
ton (3).Tool number: KV31103200 (J-39186)
SCIA7990E
SCIA6346J
SCIA6516J
AT-354
ASSEMBLY
Revision: June 20062007 Versa
ASSEMBLYPFP:00000
Assembly (1)UCS005WG
1. Drive each differential side oil seal evenly using a drift (SST and
commercial service tool) so that differential side oil seal pro-
trudes by the dimension “C” or “D” respectively.
(1): LH differential side oil seal
(2): RH differential side oil seal
(A): Transaxle case side
(B): Converter housing side
Unit: mm (in)
NOTE:
Differential side oil seal pulling direction is used as the reference.
Drift to be used:
2. Install O-ring on governor cap.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
3. Install governor cap in transaxle case.
4. Install snap ring in transaxle case.
5. Install parking actuator support (1) on transaxle case.
(A): Inside
(B): Outside
CAUTION:
Be careful with the direction of parking actuator support (1).
6. Tighten parking actuator support fitting bolts to the specified
torque. Refer to AT-257, "
Components" .
7. Install parking pawl (2) on transaxle case, and fix it with parking
shaft (1).
Dimension “C” 0 ± 0.5 (0 ± 0.020)
Dimension “D” 6 ± 0.5 (0.043 ± 0.020)
SCIA7226E
Location Tool number
Transaxle case side (A)ST35325000 ( – )
KV31103000 (J-38982)
Converter housing side (B)Commercial service tool [Inner diameter: 47 mm (1.85 in), outer
diameter: 54 mm (2.13 in)]
SCIA5910J
SCIA6997E
AV-24
AUDIO
Revision: June 20062007 Versa
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Power Supply Circuit InspectionEKS00I9U
1. CHECK FUSE
Check that the following fuses of the subwoofer (premium system) and audio unit are not blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of blown fuse before installing new fuse. Refer to PG-
4, "POWER SUPPLY ROUTING CIRCUIT" .
2. AUDIO UNIT POWER SUPPLY CIRCUIT CHECK
1. Disconnect audio unit connector.
2. Check voltage between the audio unit and ground.
OK or NG
OK >> With premium system, GO TO 3.
NG >>
Check connector housings for disconnected or loose
terminals.
Repair harness or connector.
Occurrence condition Possible cause
Occurs only when engine is ON.A continuous growling noise occurs. The speed of
the noise varies with changes in the engine speed.Ignition components
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is
running and the lighting switch is ON.Generator
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.Relay malfunction, radio malfunction
The noise occurs when various motors are operat-
ing.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear defogger coil malfunction
Open circuit in printed heater
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts.
Ground due to improper part installation
Wiring connections or a short circuit
Unit Terminals Signal name Fuse No.
Audio unit19 Battery power 27
7 Ignition switch ACC or ON 20
Subwoofer (with premium audio) 1 Ignition switch ACC or ON 27
UnitTe r m i n a l N o .
OFF ACC ON (+)
(-)
Connector Terminal
Audio unit M4319 GroundBattery
voltageBattery
voltageBattery
voltage
7 Ground 0VBattery
voltageBattery
voltage
WKIA5345E
BCM (BODY CONTROL MODULE)
BCS-3
C
D
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F
G
H
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BCS
Revision: June 20062007 Versa
BCM (BODY CONTROL MODULE)PFP:284B2
System DescriptionEKS00I81
BCM (body control module) controls the operation of various electrical units installed on the vehicle.
BCM FUNCTION
BCM has a combination switch reading function for reading the operation of combination switches (light, wiper,
washer, turn signal) in addition to the function for controlling the operation of various electrical components.
Also, it functions as an interface that receives signals from the front air control, and sends signals to ECM
using CAN communication.
COMBINATION SWITCH READING FUNCTION
1. Description
BCM reads combination switch (light, wiper) status, and controls various electrical components accord-
ing to the results.
BCM reads information of a maximum of 20 switches by combining five output terminals (OUTPUT 1-5)
and five input terminals (INPUT 1-5).
2. Operation description
BCM activates transistors of output terminals (OUTPUT 1-5) periodically and allows current to flow in
turn.
If any (1 or more) of the switches are turned ON, circuit of output terminals (OUTPUT 1-5) and input ter-
minals (INPUT 1-5) becomes active.
At this time, transistors of output terminals (OUTPUT 1-5) are activated to allow current to flow. When
voltage of input terminals (INPUT 1-5) corresponding to that switch changes, interface in BCM detects
voltage change and BCM determines that switch is ON.
3. BCM - Operation table of combination switch
BCM reads operation status of combination switch by the combination shown in the following table.
SKIB7592E
BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: June 20062007 Versa
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS009DG
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-12, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT 8 42
BL-66
REMOTE KEYLESS ENTRY SYSTEM
Revision: June 20062007 Versa
Keyfob Battery and Function CheckEIS0091I
1. CHECK KEYFOB BATTERY
1. Remove keyfob battery. Refer to BL-78, "
Keyfob Battery Replacement" .
2. Measure voltage between battery positive and negative termi-
nals, (+) and (−).
NOTE:
Keyfob does not function if battery is not set correctly.
OK or NG
OK >> GO TO 2.
NG >> Replace battery.
2. CHECK KEYFOB FUNCTION
With CONSULT-II
Check keyfob function in “DATA MONITOR” mode with CONSULT-II. When pushing each button of keyfob, the
corresponding monitor item should be turned as follows.
Without CONSULT-II
Check keyfob function using Remote Keyless Entry Tester J-43241.
OK or NG
OK >> Keyfob is OK.
NG >> Replace keyfob.Voltage : 2.5 – 3.0V
SEL237W
Condition Monitor item
Pushing LOCK KEYLESS LOCK : ON
Pushing UNLOCK KEYLESS UNLOCK : ON
Pushing PANIC KEYLESS PANIC : ON
PIIB0595E
LEL946A
REMOTE KEYLESS ENTRY SYSTEM
BL-75
C
D
E
F
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K
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MA
B
BL
Revision: June 20062007 Versa
6. CHECK REMOTE KEYLESS ENTRY RECEIVER SIGNAL CIRCUIT
1. Check continuity between BCM connector (A) M18 terminal 20 and remote keyless entry receiver connec-
tor (B) M23 terminal 2.
2. Check continuity between BCM connector (A) M18 terminal 20
and ground.
OK or NG
OK >> Replace remote keyless entry receiver. Refer to BL-79, "Removal and Installation of Remote Key-
less Entry Receiver" .
NG >> Repair or replace harness.
Keyfob Function (Lock) CheckEIS0091Q
1. CHECK KEYFOB FUNCTION
With CONSULT-II
Check keyfob function in “DATA MONITOR” mode with CONSULT-II. When pushing lock button of keyfob, the
corresponding monitor item should be turned as follows.
OK or NG
OK >> Keyfob is OK.
NG >> Replace keyfob.
Keyfob Function (Unlock) CheckEIS0091R
1. CHECK KEYFOB FUNCTION
With CONSULT-II
Check keyfob function in “DATA MONITOR” mode with CONSULT-II. When pushing unlock button of keyfob,
the corresponding monitor item should be turned as follows.
OK or NG
OK >> Keyfob is OK.
NG >> Replace keyfob.
AB
Continuity
BCM connector TerminalRemote keyless
entry receiver
connectorTe r m i n a l
M18 20 M23 2 Yes
A
GroundContinuity
BCM connector Terminal
M18 20 No
PIIB6462E
Test item Condition
KEYLESS LOCKPushing LOCK button: ON
Other than above: OFF
PIIB6463E
Test item Condition
KEYLESS UNLOCKPushing UNLOCK button: ON
Other than above: OFF
PIIB6464E
INTELLIGENT KEY SYSTEM
BL-83
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: June 20062007 Versa
DOOR LOCK/UNLOCK FUNCTION
Only when pressing the request switch, it is possible to lock and unlock the door by carrying around the Intelli-
gent Key (without some key operation).
System Diagram
Operation Description
When the Intelligent Key unit detects that each request switch is pressed, it starts the outside key antenna
and inside key antenna corresponding to the pressed request switch and sends the request signal to the
Intelligent Key. And then, make sure that the Intelligent Key is near door.
If the Intelligent Key is within the outside key antenna detection area, it receives the request signal and
sends the key ID signal to the Intelligent Key unit.
Intelligent Key unit receives the key ID signal and compares it with the registered key ID.
If the key ID check result is OK, the Intelligent Key unit sends the door lock/unlock request signal to BCM
(Body control module) via CAN communication line.
Intelligent Key unit sends the door lock/unlock signal and sounds Intelligent Key warning buzzer (lock: 2
times, unlock: 1 time) at the same time.
When BCM receives the door lock/unlock signal, it operates door lock actuator and flashes the hazard
warning lamp (lock: 2 times, unlock: 1 time) at the same time as reminder.
LIIA2624E