2006 NISSAN VERSA clutch

MT-16
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa

If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "Removal and Installation" .

When installing the transaxle assembly to the engine, install the
bolts as shown.
CAUTION:
When installing transaxle assembly, be careful not to bring
transaxle input shaft into contact with clutch cover.
A: M/T to engine
B: Engine to M/T

Bleed the air from the clutch hydraulic system. Refer to CL-8, "Air Bleeding Procedure" .

After installation, check oil level, and check for leaks and loose mechanisms. Refer to MT-9, "Checking M/
T Oil" .
Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46)
PCIB1786E

TRANSAXLE ASSEMBLY
MT-17
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
Disassembly and AssemblyUCS005LR
COMPONENTS
Case and Housing Components
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shift lever oil seal 11. Shift lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Control lever oil seal
16. Control lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. CSC (Concentric Slave Cylinder) 21. Clutch housing
22. 2way connector 23. Pinion shaft 24. Pinion gear
Apply Genuine Silicone RTV or the equivalent. Refer to GI-XX, "Recommended chemical products and sealants"
SFIA3291E

MT-22
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
Final Drive Components
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)A. Replace the parts as a set
WCIA0589E

TRANSAXLE ASSEMBLY
MT-23
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, and drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing.
4. Remove retaining pin from shift lever (1) using a suitable tool.
5. Remove bracket (2) and position switch (3) from transaxle case.
6. Remove bolts.
7. Remove reverse idler shaft bolt ( ) and seal washer.
8. Remove transaxle case (1) upward while rotating control lever
(2).
PCIB1693E
PCIB1694E
PCIB1695E
PCIB1696E

MT-24
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
9. Remove spring (1) of selector from return bushing (2).
10. Remove bearing preloading shim from mainshaft assembly.
11. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.
12. Remove selector (4) from clutch housing.
13. Remove retaining pin from 5th-6th shift fork using a suitable tool.
14. Remove 3rd-4th and 5th-6th fork rod assembly according to the
following.
a. Lift the fork rod (1) up.
b. Remove 3rd-4th and 5th-6th fork rod assembly from clutch
housing.
15. Remove reverse gear assembly (1) according to the following.
a. Lift the input shaft assembly (2) and mainshaft assembly (3) up.
b. Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.
16. Remove spring washer located under the reverse idler shaft.
PCIB1697E
PCIB1698E
PCIB1699E
PCIB1700E
PCIB1701E

TRANSAXLE ASSEMBLY
MT-25
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
17. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
18. Remove final drive assembly (1) from clutch housing.
19. Remove magnet from clutch housing.
20. Remove differential side oil seals (1) from clutch housing and
transaxle case using a suitable tool.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
21. Remove differential side bearing outer race (1) from clutch hous-
ing using a suitable tool.
CAUTION:
Be careful not to damage clutch housing.
22. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Be careful not to damage transaxle case.
PCIB1702E
PCIB1703E
PCIB1704E
PCIB1716E
PCIB1705E

TRANSAXLE ASSEMBLY
MT-27
D
E
F
G
H
I
J
K
L
MA
B
MT
Revision: June 20062007 Versa
29. Remove bushings (1) from transaxle case using a suitable tool.
30. Remove mainshaft rear bearing outer race and shim from tran-
saxle case using a suitable tool.
CAUTION:
Be careful not to damage transaxle case.
31. Remove snap ring (1) and oil channel (2) from transaxle case.
32. Remove input shaft oil seal (1) from clutch housing using a suit-
able tool.
33. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
PCIB1710E
PCIB1706E
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 (J-34286)
PCIB1718E

MT-28
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
34. Remove busings (1) from clutch housing using a suitable tool.
35. Remove two way connector (1) from clutch housing.
36. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
ASSEMBLY
1. Install pinion gear (1) and pinion shaft (2) into clutch housing.
PCIB1717E
PCIB1720E
PCIB1719E
PCIB1719E