CVT-208
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
4. Remove the four drive plate to torque converter nuts.
NOTE:
Rotate the crankshaft clockwise as viewed from front of engine
for access to drive plate to torque converter nuts.
5. Put matching marks on the drive plate and torque converter alignment stud.
CAUTION:
For matching marks, use paint. Never damage the drive plate or torque converter.
6. Remove the transaxle to engine and engine to transaxle bolts.
7. Separate the transaxle from the engine.
8. If necessary, remove the following from the transaxle:
CVT fluid charging pipe
Engine mounting bracket (LH)
Fluid cooler tubes
Air breather hose
Any necessary brackets
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure any dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
Do not reuse O-rings and copper washers.
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be
sure to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-37, "
TIMING
CHAIN" .
After converter is installed to drive plate, rotate crankshaft several turns to check that transaxle
rotates freely without binding.
When installing the torque converter to the transaxle measure
distance A.
WCIA0616E
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E
TRANSAXLE ASSEMBLY
CVT-209
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Revision: June 20062007 Versa
When installing the cooler outlet tube (1) to the transaxle assem-
bly (2), align the cooler tube bracket (A) against the transaxle as
shown.
When installing the transaxle to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter alignment stud.
When securing the transaxle to the engine, attach the bolts in
accordance with the following standard.
When installing the drive plate to torque converter nuts, tighten
them temporarily. Then tighten the nuts to the specified torque.
After completing installation check for fluid level, fluid leakage, and the positions of CVT. Refer to CVT-16,
"Checking CVT Fluid" , CVT-195, "Adjustment of CVT Position" and CVT-196, "Checking of CVT Posi-
tion" .
When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-9, "Service After Replacing
TCM and Transaxle Assembly" .
WCIA0618E
Bolt No. 1 (Transaxle to engine) 2 (Engine to transaxle)
Number of bolts 2 7
Bolt length
“A” mm (in)55 (2.17) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62 (6.3, 46)
WCIA0619E
Converter nuts: : 51 N·m (5.2 kg-m, 38 ft-lb)
WCIA0616E
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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Revision: June 20062007 Versa PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tool ......................................... 4
COMBINATION METERS ........................................... 5
Component Parts and Harness Connector Location ..... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
SPEEDOMETER ................................................... 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
ODO/TRIP METER ............................................... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ...................................................................... 6
Arrangement of Combination Meter ......................... 7
Internal Circuit .......................................................... 8
Wiring Diagram — METER — .................................. 9
Combination Meter Harness Connector Terminal
Layout .....................................................................11
Terminals and Reference Value for Combination
Meter .......................................................................11
Self-Diagnosis Mode of Combination Meter ........... 13
SELF-DIAGNOSIS MODE FUNCTION ............... 13
OPERATION PROCEDURE ............................... 13
CONSULT-II Function (METER) ............................. 14
CONSULT-II START PROCEDURE .................... 14
SELF-DIAGNOSTIC RESULTS .......................... 14
DATA MONITOR ................................................. 15
Trouble Diagnosis .................................................. 17
HOW TO PERFORM TROUBLE DIAGNOSIS ... 17
PRELIMINARY CHECK ...................................... 17
Symptom Chart ...................................................... 17
Power Supply and Ground Circuit Inspection ........ 17
Vehicle Speed Signal Inspection ............................ 18
WITH ABS ........................................................... 18
WITHOUT ABS OR CVT ..................................... 19
WITH CVT, WITHOUT ABS ................................ 19Engine Speed Signal Inspection ............................. 20
Fuel Level Sensor Signal Inspection ...................... 20
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies ...................................................................... 22
Fuel Gauge Does Not Move to Full position ........... 22
DTC [U1000] CAN Communication Circuit ............. 22
Electrical Components Inspection .......................... 23
FUEL LEVEL SENSOR UNIT CHECK ................ 23
Removal and Installation ........................................ 23
COMBINATION METER ...................................... 23
WARNING LAMPS .................................................... 24
Schematic ............................................................... 24
Wiring Diagram — WARN — .................................. 25
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 34
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 35
Component Inspection ............................................ 36
OIL PRESSURE SWITCH ................................... 36
A/T INDICATOR ........................................................ 37
System Description ................................................. 37
Wiring Diagram — AT/IND — ................................. 38
A/T Indicator Does Not Illuminate ........................... 40
CVT INDICATOR ....................................................... 42
System Description ................................................. 42
Wiring Diagram — CVTIND — ............................... 43
CVT Indicator Does Not Illuminate ......................... 45
WARNING CHIME ..................................................... 47
Component Parts and Harness Connector Location ... 47
System Description ................................................. 47
POWER SUPPLY AND GROUND CIRCUIT ....... 47
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ............................................ 48
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 48
LIGHT WARNING CHIME ................................... 48
Wiring Diagram — CHIME — ................................. 50
Terminals and Reference Values for BCM .............. 52
CONSULT-II Function (BCM) ................................. 52
CONSULT-II START PROCEDURE .................... 52
COMBINATION METERS
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Trouble DiagnosisEKS00I0D
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom or customer complaint.
2. Perform preliminary check. Refer to DI-17, "
PRELIMINARY CHECK" .
3. According to the symptom chart, repair or replace the cause of the malfunction. Refer to DI-17, "
Symptom
Chart" .
4. Does the meter operate normally? If so, GO TO 5. If not, GO TO 2.
5. Inspection End.
PRELIMINARY CHECK
1. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform self-diagnosis of combination meter. Refer to DI-13, "
OPERATION PROCEDURE" .
Does self
-diagnosis mode operate?
YES >> GO TO 2.
NO >> Check power supply and ground circuit of combination meter. Refer to DI-17, "
Power Supply and
Ground Circuit Inspection" .
2. CHECK COMBINATION METER (CONSULT-II)
Select “METER” on CONSULT-II and perform self-diagnosis of combination meter. Refer to DI-14, "
SELF-
DIAGNOSTIC RESULTS" .
Self
-diagnostic results content
No malfunction detected>> Refer to DI-17, "Symptom Chart" .
Malfunction detected>> Refer to DI-14, "
Display Item List" .
Symptom Chart EKS00I0E
Power Supply and Ground Circuit InspectionEKS00I0F
1. CHECK FUSE
Check for blown combination meter fuses.
OK or NG
OK >> GO TO 2.
NG >> Be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-4, "
POWER
SUPPLY ROUTING CIRCUIT" .
Symptom Possible cause
Improper speedometer and odo/trip meter indication. Refer to DI-18, "
Vehicle Speed Signal Inspection" .
Improper tachometer indication. Refer to DI-20, "
Engine Speed Signal Inspection" .
Improper fuel gauge indication.
Refer to DI-20, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is irregular.
Improper A/T position indication. Refer to DI-40, "
A/T Indicator Does Not Illuminate" .
Improper CVT position indication. Refer to DI-45, "
CVT Indicator Does Not Illuminate" .
Power source Fuse No.
Battery 13
Ignition switch ON or START 14
DI-18
COMBINATION METERS
Revision: June 20062007 Versa
2. CHECK POWER SUPPLY CIRCUIT
Check voltage between combination meter harness connector termi-
nals and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect combination meter connector.
3. Check continuity between combination meter harness connector
terminals and ground.
OK or NG
OK >> Replace combination meter. Refer to IP-19, "COMBINA-
TION METER" .
NG >> Repair harness or connector.
Vehicle Speed Signal InspectionEKS00I0G
Symptom:
Improper speedometer and odo/trip meter indication.
Display VEHICLE SPEED CIRC [B2205] at the result of self-diagnosis for combination meter.
WITH ABS
1. CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER” on CONSULT-II.
2. Using “SPEED METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with speedometer pointer of combi-
nation meter.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-
diagnosis. Refer to BRC-20, "
SELF-DIAGNOSIS" .
NG >> Replace combination meter. Refer to IP-19, "
COMBINA-
TION METER" .
Terminals Ignition switch position
(+)
(–) OFF ON
Combination meter
connectorTerminal
M2427
GroundBattery voltage Battery voltage
28 0 V Battery voltage
PKIC0700E
Combination meter connector Terminal
GroundContinuity
M2421
Ye s 22
23
PKIC0701E
SKIB4578E
COMBINATION METERS
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WITHOUT ABS OR CVT
1. CHECK VEHICLE SPEED SENSOR CIRCUITS
1. Remove vehicle speed sensor.
2. Turn ignition switch ON.
3. Rotate vehicle speed sensor while checking voltage between
combination meter harness connector M24 terminals 5 and 26.
OK or NG
OK >> Replace combination meter. Refer to IP-19, "COMBINATION METER" .
NG >> GO TO 2.
2. CHECK VEHICLE SPEED SENSOR
1. Turn ignition switch OFF.
2. Disconnect vehicle speed sensor connector.
3. Check resistance between vehicle speed sensor terminals 1 and
2.
OK or NG
OK >> Check harness or connector between combination meter and vehicle speed sensor.
NG >> Replace vehicle speed sensor.
WITH CVT, WITHOUT ABS
1. CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER” on CONSULT-II.
2. Using “SPEED METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with speedometer pointer of combi-
nation meter.
OK or NG
OK >> Perform TCM self-diagnosis. Refer to CVT-60, "SELF-
DIAGNOSTIC RESULT MODE" .
NG >> Replace combination meter. Refer to IP-19, "
COMBINA-
TION METER" .
Te r m i n a l s
Voltage
(Approx.) (+) (–)
Connector Terminal Connector Terminal
M24 5 M24 26 0.5
LKIA0784E
Te r m i n a l s
Resistance
value
(Approx.) (+) (–)
Component Terminal Component Terminal
Vehicle
speed
sensor1Vehicle
speed
sensor2250Ω
WKIA5453E
SKIB4578E
DI-20
COMBINATION METERS
Revision: June 20062007 Versa
Engine Speed Signal Inspection EKS00I0H
Symptom: Improper tachometer indication.
1. CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER” on CONSULT-II.
2. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with tachometer pointer of combina-
tion meter.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-116, "SELF-
DIAG RESULTS MODE" .
NG >> Replace combination meter. Refer to IP-19, "
COMBINA-
TION METER" .
Fuel Level Sensor Signal InspectionEKS00I0J
Symptom:
Improper fuel gauge indication.
Low-fuel warning lamp indication is irregular.
NOTE:
The following symptoms do not indicate a malfunction.
Depending on vehicle position or driving circumstance, the fuel level in the tank shifts and the indication
may fluctuate.
If the vehicle is fueled with the ignition switch ON, the indication will update slowly.
If the vehicle is tilted when the ignition switch is turned ON, fuel in the tank may flow to one direction
resulting in a change of reading.
1. CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER” on CONSULT-II.
2. Using “FUEL METER” on “DATA MONITOR”, compare the value
of “DATA MONITOR” with fuel gauge pointer of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter. Refer to IP-19, "
COMBINATION METER" .
2. CHECK HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Check combination meter and fuel level sensor unit terminals (meter-side and harness-side) for poor con-
nection.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace terminals or connectors.
PKIA2090E
Fuel gauge pointer Reference value of data monitor [lit.]
Full Approx. 49
3/4 Approx. 34
1/2 Approx. 22
1/4 Approx. 10
Empty Approx. 4
PKIA2088E
DI-34
WARNING LAMPS
Revision: June 20062007 Versa
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)EKS00I0T
1. CHECK OIL PRESSURE WARNING LAMP OPERATION
Activate IPDM E/R auto active test. Refer to PG-21, "
Auto Active Test" .
Does oil pressure warning lamp blink?
YES >> GO TO 2.
NO >> GO TO 5.
2. CHECK IPDM E/R INPUT SIGNAL
1. Turn ignition switch ON.
2. Check voltage between IPDM E/R harness connector and
ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
NG >> GO TO 3.
3. CHECK OIL PRESSURE SWITCH
1. Turn ignition switch OFF.
2. Disconnect oil pressure switch connector.
3. Check oil pressure switch. Refer to DI-36, "
OIL PRESSURE SWITCH" .
OK or NG
OK >> GO TO 4.
NG >> Replace oil pressure switch.
4. CHECK OIL PRESSURE SWITCH CIRCUIT
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector (A) and
oil pressure switch harness connector (B).
OK or NG
OK >> Replace IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
NG >> Repair harness or connector.
5. CHECK CAN COMMUNICATION
Select “METER” on CONSULT-II, and perform self-diagnosis of combination meter.
Self
-diagnostic results content
No malfunction detected>> GO TO 6.
Malfunction detected>> Check applicable parts, and repair or replace as necessary.
Te r m i n a l s
ConditionVoltage
(Approx.) (+)
(–)
IPDM E/R
connectorTe r m i n a l
E46 37 Ground Engine stopped 0 V
WKIA5458E
AB
Continuity
Connector Terminal Connector Terminal
E46 37 F32 1 Yes
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