EPS SYSTEM
STC-5
[EPS]
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EPS SYSTEMPFP:28500
System DescriptionUGS000A5
EPS CONTROL UNIT
EPS control unit performs an arithmetical operation on data,
such as steering wheel turning force (sensor signal) from the
torque sensor, vehicle speed signal, etc. Then it generates an
optimum assist torque to the EPS motor according to the driving
condition.
EPS control unit decreases the output to EPS motor while
extremely using the power steering function (e.g., full steering)
for protecting EPS motor and EPS control unit (Protect overload
status). While activating protect overload status, the assist
torque gradually decreases, and the steering wheel turning force
becomes heavy. The normal assist torque reactivates by not
steering.
In case of an error in the electrical system, the fail-safe function stops output signals to the EPS motor.
Then the previous state is changed to the manual steering state.
Self-diagnosis can be done with CONSULT-II.
EPS MOTOR
EPS motor provides the assist torque by control signal from EPS control unit.
TORQUE SENSOR
Torque sensor detects the steering torque, and transmit the signal to
EPS control unit.
REDUCTION GEAR
Reduction gear increases the assist torque provided from EPS motor with worm gears, and outputs to the col-
umn shaft.
EPS WARNING LAMP
Turns ON when there is a malfunction in EPS system. It indicates that fail-safe mode is engaged and enters a
manual steering state (Control turning force steering wheel becomes heavy).
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF after the engine starts
if system is normal.
EPS Warning Lamp Indication
SGIA1647E
SGIA1648E
Condition EPS warning lamp
Lamp checkTurns ON when ignition switch is turned ON.
Turns OFF after engine start.
EPS system malfunctionON
Other than above (system normal) OFF
STC-14
[EPS]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
2. Turn ignition switch “OFF” to erase memory.
3. Turn ignition switch “ON” and select “SELF-DIAG RESULTS” mode with CONSULT-II.
4. Touch “ERASE” on CONSULT-II screen to erase DTC memory.
CAUTION:
If memory cannot be erased, perform diagnosis.
DATA MONITOR
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS. Also, any malfunc-
tion detected while in this mode will be displayed at real time.
Display Item List
EPS CONTROL UNIT PART NUMBER
Display a part number of EPS control unit carried by a vehicle.
Monitor item (Unit) Remarks
MOTOR VOL (V) Power supply voltage for EPS control unit is displayed
TORQUE SENSOR (Nm) Steering wheel turning force detected by torque sensor is displayed
MOTOR SIG (A) Current commanded value to EPS motor is displayed
MOTOR CURRENT (A) Current value consumed by EPS motor is displayed
VEHICLE SPEED (km/h) or (mph) Vehicle speed is displayed from vehicle speed signal with CAN communication
WARNING LAMP (ON/OFF) EPS warning lamp control status is displayed
DERATING STAT (ON/OFF) Protect overload status is displayed
ENGINE STATUS (STOP/RUN) Engine speed is displayed from engine status signal with CAN communication
SGIA1532E
STC-24
[EPS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: June 20062007 Versa
DTC C1610 CAN ENG RPMUGS0008P
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
DIAGNOSTIC PROCEDURE
1. CHECK DTC WITH ECM
Perform self-diagnosis with ECM. Refer to EC-116, "
SELF-DIAG RESULTS MODE" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2. CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-11, "
EPS Control Unit Input/Output Signal Reference
Values" .
OK or NG
OK >> GO TO 3.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
3. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Perform self-diagnosis with ECM again. Refer EC-116, "
SELF-DIAG RESULTS MODE" .
DTC U1000 CAN COMM CIRCUITUGS0008Q
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON” and start engine.
2. Select “SELF-DIAG RESULTS” mode for “EPS” with CONSULT-II.
3. Perform the self-diagnosis.
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Print out CONSULT-II screen and go to LAN-47, "CAN
System Specification Chart" .
NO >>INSPECTION END
Monitor item (Unit) Content Condition Display value
ENGINE STATUS (RUN/STOP) Engine statusEngine stopped (Engine speed: Less than 400 rpm) STOP
Engine running (Engine speed: 400 rpm or more) RUN
SDIA1850E
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WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
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Revision: June 20062007 Versa PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
FRONT WIPER AND WASHER SYSTEM .................. 4
Components Parts and Harness Connector Loca-
tion ........................................................................... 4
System Description .................................................. 4
OUTLINE ............................................................... 4
LOW SPEED WIPER OPERATION ...................... 5
HIGH SPEED WIPER OPERATION ..................... 5
INTERMITTENT OPERATION .............................. 5
AUTO STOP OPERATION .................................... 6
WASHER OPERATION ......................................... 6
MIST OPERATION ................................................ 6
FAIL-SAFE FUNCTION ......................................... 6
COMBINATION SWITCH READING FUNCTION ..... 6
CAN Communication System Description ................ 7
Schematic ................................................................ 8
Wiring Diagram — WIPER — .................................. 9
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Proceed With Trouble Diagnosis ................ 12
Preliminary Check .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 12
CONSULT-II Functions (BCM) ............................... 12
CONSULT-II START PROCEDURE .................... 12
WORK SUPPORT ............................................... 12
DATA MONITOR ................................................. 12
ACTIVE TEST ..................................................... 13
CONSULT-II Function (IPDM E/R) ......................... 14
CONSULT-II START PROCEDURE .................... 14
DATA MONITOR ................................................. 14
ACTIVE TEST ..................................................... 14
Front Wiper Does Not Operate .............................. 15
Front Wiper Does Not Return to Stop Position (After
Front Wiper Operate for 10 Seconds, They Stop for
20 Seconds, and After Repeating the Operations Five Times, They Become Inoperative) .................. 17
Only Front Wiper Low Does Not Operate ............... 19
Only Front Wiper Hi Does Not Operate .................. 20
Only Front Wiper Intermittent Does Not Operate ... 22
Front Wiper Intermittent Operation Switch Position
Cannot Be Adjusted ................................................ 22
Wiper Does Not Wipe When Front Washer Operates
... 22
Front Wiper Does Not Stop ..................................... 23
Removal and Installation of Front Wiper Arms ....... 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
Adjustment of Wiper Arm Stop Location ................. 24
ADJUSTMENT .................................................... 24
Removal and Installation of Front Wiper Drive
Assembly ................................................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Removal and Installation of Front Washer Nozzle ... 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 26
Inspection for Washer Nozzle ................................. 26
CHECK VALVE INSPECTION ............................. 26
Washer Nozzle Adjustment .................................... 27
Washer Tube Layout .............................................. 28
Removal and Installation of Front Wiper and Washer
Switch ..................................................................... 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
Inspection of Front Wiper and Washer Switch Circuit ... 28
Removal and Installation of Washer Tank .............. 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 29
Removal and Installation of Front Washer Motor ... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
REAR WIPER AND WASHER SYSTEM .................. 30
Components Parts and Harness Connector Loca-
tion .......................................................................... 30
System Description ................................................. 30
FRONT WIPER AND WASHER SYSTEM
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4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
NOTE: This item is displayed, but cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “WIPER” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch item to be tested and check operation of the selected item.
4. During the operation check, touching “BACK” deactivates the operation.
Display Item List
Monitor item Contents
IGN ON SW “ON/OFF”Displays “ignition switch ON (ON)/Other OFF or ACC (OFF)” status as judged from ignition
switch signal.
IGN SW CAN “ON/OFF”Displays “ignition switch ON (ON)/Other OFF or ACC (OFF)” status as judged from CAN com-
munication signal.
FR WIPER HI “ON/OFF” Displays “FRONT WIPER HI (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WIPER LOW “ON/OFF” Displays “FRONT WIPER LOW (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WIPER INT “ON/OFF” Displays “FRONT WIPER INT (ON)/Other (OFF)” status as judged from wiper switch signal.
FR WASHER SW “ON/OFF”Displays “FRONT WASHER Switch (ON)/Other (OFF)” status as judged from wiper switch sig-
nal.
INT VOLUME “1 - 7” Displays intermittent operation dial position setting (1 - 7) as judged from wiper switch signal.
FR WIPER STOP “ON/OFF” Displays “Stopped (ON)/Operating (OFF)” status as judged from auto-stop signal.
VEHICLE SPEED “km/h” Displays vehicle speed status as judged from vehicle speed signal.
RR WIPER ON “OFF” Displays “REAR WIPER (ON)/Other (OFF)” status as judged from wiper switch signal.
RR WIPER INT “OFF” Displays "REAR WIPER INT (ON)/Other (OFF)” status as judged from wiper switch signal.
RR WASHER SW “OFF”Displays "REAR WASHER SWITCH (ON)/Other (OFF)” status as judged from wiper switch sig-
nal.
RR WIPER STOP “OFF” Displays “STOPPED (OFF)/Operating (ON)” status as judged from auto-stop switch 1.
RR WIPER STP2 “OFF” Displays “STOPPED (OFF)/Operating (ON)” status as judged from auto-stop switch 2.
H/L WASH SW
NOTE“OFF” —
Test item Display on CONSULT-II screen Description
Front wiper LO output FR WIPER (LO) Front LO wiper can be operated by any ON-OFF operation.
Front wiper HI output FR WIPER (HI) Front HI wiper can be operated by any ON-OFF operation.
Front wiper INT output FR WIPER (INT) Front INT wiper can be operated by any ON-OFF operation.
Rear wiper output RR WIPER Rear wiper can be operated by any ON-OFF operation.
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FRONT WIPER AND WASHER SYSTEM
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CONSULT-II Function (IPDM E/R)EKS00I1S
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM”
screen.
3. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are
monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with ignition switch ON. When ignition switch is at ACC, the display may
not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “STOP” while testing to stop the operation.
IPDM E/R diagnostic Mode Description
SELF-DIAG RESULTS Displays IPDM E/R self-diagnosis results.
DATA MONITOR Displays IPDM E/R input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
ALL SIGNALS Monitors all items.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Selects items and monitors them.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR wiper request FR WIP REQSTOP/1LOW/
LOW/HI×× ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P×× ×Output status of IPDM E/R
Wiper protection WIP PROT OFF/BLOCK×× ×Control status of IPDM E/R
Test item CONSULT-II screen display Description
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (OFF, HI ON, LO ON), front wiper relay (Lo, Hi)
can be operated.
FRONT WIPER AND WASHER SYSTEM
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6. CHECK IPDM E/R
With CONSULT-ll
1. Connect IPDM E/R connector E45.
2. Turn ignition switch ON.
3. Select “IPDM E/R” by CONSULT-II, and select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “FRONT WIPER” on “SELECT TEST ITEM” screen.
5. Touch “LO” or “HI” screen.
6. Check voltage between IPDM E/R connector E45 terminals 32
and 33 and ground while front wiper (HI, LO) is operating.
Without CONSULT-ll
1. Connect IPDM E/R connector E45.
2. Turn ignition switch ON.
3. Start auto active test. Refer to PG-21, "
Auto Active Test" .
4. Check voltage between IPDM E/R connector E45 terminals 32 and 33 and ground while front wiper (HI,
LO) is operating.
OK or NG
OK >> Replace front wiper motor. Refer to WW-25, "Removal and Installation of Front Wiper Drive
Assembly" .
NG >> Replace IPDM E/R. Refer to PG-29, "
Removal and Installation of IPDM E/R" .
Front Wiper Does Not Return to Stop Position (After Front Wiper Operate for 10
Seconds, They Stop for 20 Seconds, and After Repeating the Operations Five
Times, They Become Inoperative)
EKS00I1U
CAUTION:
When auto-stop signal has not varied for 10 seconds or longer while IPDM E/R is operating front
wipers, IPDM E/R considers that front wipers are locked, and stops wiper output. That causes this
symptom.
This status can be checked by “DATA MONITOR” of “IPDM E/R” on which “WIPER PROT” item
shows “BLOCK”.
Te r m i n a l
ConditionVo ltag e
(Approx.) (+)
(-)
IPDM E/R
connectorTe r m i n a l
E4532
GroundStopped 0V
LO operation Battery voltage
33Stopped 0V
HI operation Battery voltage
Te r m i n a l
ConditionVoltage
(Approx.) (+)
(-)
IPDM E/R
connectorTe r m i n a l
E4532
GroundStopped 0V
LO operation Battery voltage
33Stopped 0V
HI operation Battery voltage
WKIA5490E
REAR WIPER AND WASHER SYSTEM
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REAR WIPER OPERATION
When the ignition switch is in the ON or START position, and the rear wiper switch is in the ON position, the
BCM detects a rear wiper ON request through the combination switch (wiper switch) reading function and con-
trols the rear wiper motor as follows.
Power is supplied
through BCM terminal 55
to rear wiper motor terminal 1.
Ground is supplied
to rear wiper motor terminal 3
through grounds B117, B132 and D402.
With power and ground supplied, the rear wiper motor operates.
INTERMITTENT OPERATION
The rear wiper motor operates the wiper arm at low speed approximately every 7 seconds.
When the wiper switch is in the rear wiper INT position, the BCM detects a rear wiper INT request through the
combination switch (wiper switch) reading function.
When BCM operates rear wiper motor, power is supplied
through BCM terminal 55
to rear wiper motor terminal 1.
Ground is supplied
to rear wiper motor terminal 3
through grounds B117, B132 and D402.
With power and ground supplied, the rear wiper operates in intermittent mode.
AUTO STOP OPERATION
When the rear wiper arm is not located at the base of the rear window, and the rear wiper switch is turned
OFF, the rear wiper motor will continue to operate until the rear wiper arm is at the base of the rear window.
When the rear wiper arm reaches the base, rear wiper motor terminals 2 and 1 are connected.
Ground is supplied
to BCM terminal 44
through rear wiper motor terminal 2
through rear wiper motor terminal 3
through grounds B117, B132 and D402.
REAR WASHER OPERATION
When the ignition switch is in the ON or START position, and the front and rear washer switches are OFF, the
front and rear washer motor is supplied power
through 15A fuse [No. 4, located in the fuse block (J/B)]
to combination switch (wiper switch) terminal 14
through combination switch (wiper switch) terminal 11
to front and rear washer motor terminal 2.
When the rear wiper switch is in rear washer position, the BCM detects a rear washer signal by BCM wiper
switch reading function. Combination switch ground is supplied
to front and rear washer motor terminal 1
through combination switch (wiper switch) terminal 13
through combination switch (wiper switch) terminal 12
through grounds M57 and M61.
With ground supplied, the front and rear washer motor is operated in the rear direction.
When the BCM detects that the rear washer motor has operated for 0.4 seconds or longer, BCM operates the
rear wiper motor.
When the BCM detects that the rear washer switch is in OFF, the rear wiper motor cycles approximately 3
times and then stops.
If the rear washer is operated with the rear wiper switch in the INT position, normal rear wiper operation will
take over. Once the rear washer switch is released the rear wiper will return to INT operation.