
Fuel Cut Control (at no load & high engine
speed)
INPUT/OUTPUT SIGNAL LINE
Vehicle speed sensorcVehicle speed
ECM
cElectric
governor
Neutral position switchcNeutral position
Accelerator position switch or Accelerator
switch (F/C)
cAccelerator position
Engine coolant temperature sensor
cEngine coolant temperature
Crankshaft position sensor (TDC)
cEngine speed
If the engine speed is above 3,000 rpm with no load (for example,
in neutral and engine speed over 3,000 rpm) fuel will be cut off after
some time. The exact time when the fuel is cut off varies based on
engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm,
then fuel cut is cancelled.
NOTE:
This function is different from deceleration control and fuel cut
solenoid valve control listed under ``Fuel Injection System'',
EC-15 and ``TROUBLE DIAGNOSIS FOR DTC 36, 37, 38'',
EC-130.
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
EC-20

Test and Adjustment
WARNING:
When using nozzle tester, be careful not to allow diesel fuel
sprayed from nozzle to contact your hands or body, and make
sure your eyes are properly protected with goggles.
INJECTION PRESSURE TEST
1. Install nozzle to injection nozzle tester and bleed air from ¯are
nut.
2. Pump the tester handle slowly (one time per second) and watch
the pressure gauge.
3. Read the pressure gauge when the injection pressure just
starts dropping.
Initial injection pressure:
Used
14,220 kPa (142.2 bar, 145 kg/cm
2, 2,062 psi)
New
14,711 - 15,495 kPa (147.1 - 155.0 bar,
150 - 158 kg/cm
2, 2,133 - 2,247 psi)
Always check initial injection pressure using a new nozzle.
4. To adjust injection pressure, change adjusting shims (No. 2 - 4
nozzles).
a. Increasing the thickness of adjusting shims increases ini-
tial injection pressure. Decreasing thickness reduces ini-
tial pressure.
b. A shim thickness of 0.04 mm (0.0016 in) corresponds
approximately to a difference of 471 kPa (4.71 bar, 4.8
kg/cm
2, 68 psi) in initial injection pressure.
Refer to SDS for adjusting shim (EC-189).
LEAKAGE TEST
1. Maintain the pressure at about 981 to 1,961 kPa (9.8 to 19.6
bar, 10 to 20 kg/cm2, 142 to 284 psi) below initial injection
pressure.
2. Check that there is no dripping from the nozzle tip or around the
body.
EF791A
SEF672A
SEF673A
Adjusting shim
SEF674A
INJECTION NOZZLE
EC-25

Introduction
The engine has an ECM to control major systems such as fuel
injection control, fuel injection timing control, glow control system,
etc. The ECM accepts input signals from sensors and instantly
drives electronic fuel injection pump. It is essential that both input
and output signals are proper and stable. At the same time, it is
important that there are no problems such as vacuum leaks, or
other problems with the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not ®nd the cause of the problems. A road
test with CONSULT or a circuit tester connected should be per-
formed. Follow the ``Work Flow'', EC-44.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A ``Diagnostic Worksheet'' like the
example on next page should be used.
Start your diagnosis by looking for ``conventional'' problems ®rst.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF858S
SEF233G
SEF234G
TROUBLE DIAGNOSIS Ð Introduction
EC-42

Diagnostic Worksheet
There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
troubleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.
WORKSHEET SAMPLE
Customer name MR/MS Model & Year VIN
Engine # Trans. Mileage
Incident Date Manuf. Date In Service Date
SymptomshStartabilityhImpossible to starthNo combustionhPartial combustion
hPartial combustion when engine is warm
hPartial combustion when engine is cool
hPossible but hard to starthOthers [ ]
hIdlinghNo fast idlehUnstablehHigh idlehLow idle
hOthers [ ]
hDriveabilityhStumblehSurgehKnockhLack of power
hOthers [ ]
hEngine stallhAt the time of starthWhile idling
hWhile acceleratinghWhile decelerating
hJust after stoppinghWhile loading
Incident occurrencehJust after deliveryhRecently
hIn the morninghAt nighthIn the daytime
FrequencyhAll the timehUnder certain conditionshSometimes
Weather conditionshNot affected
WeatherhFinehRaininghSnowinghOthers [ ]
TemperaturehHothWarmhCoolhColdhHumid ÉF
Engine conditionshColdhDuring warm-uphAfter warm-up
Engine speed
Road conditionshIn townhIn suburbshHighwayhOff road (up/down)
Driving conditionshNot affected
hAt startinghWhile idlinghAt racing
hWhile acceleratinghWhile cruising
hWhile deceleratinghWhile turning (RH/LH)
Vehicle speed
Malfunction indicator lamphTurned onhNot turned on
SEF907L
TROUBLE DIAGNOSIS Ð Introduction
EC-43

Description for Work Flow
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
``DIAGNOSTIC WORKSHEET'' as shown on EC-43.
STEP IIBefore con®rming the concern, check and write down (print out using CONSULT) the Diagnostic Trouble Code
(DTC), then erase the code. Refer to EC-30.
Study the relationship between the cause, speci®ed by DTC, and the symptom described by the customer. (The
``Symptom Matrix Chart'' will be useful. Refer to EC-48.)
STEP IIITry to con®rm the symptom and under what conditions the incident occurs.
The ``DIAGNOSTIC WORK SHEET'' is useful to verify the incident. Connect CONSULT to the vehicle in DATA
MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be veri®ed, perform INCIDENT SIMULATION TESTS. Refer to GI section.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the Diagnostic Trouble Code (DTC) by driving in (or performing) the ``DTC CONFIRMATION PROCE-
DURE''. Check and read the DTC by using CONSULT.
During the DTC veri®cation, be sure to connect CONSULT to the vehicle in DATA MONITOR (AUTO TRIG) mode
and check real time diagnosis results.
If the incident cannot be veri®ed, perform INCIDENT SIMULATION TESTS. Refer to GI section.
In case the ``DTC CONFIRMATION PROCEDURE'' is not available, perform the ``OVERALL FUNCTION CHECK''
instead. The DTC cannot be displayed by this check, however, this simpli®ed ``check'' is an effective alternative.
The ``NG'' result of the ``OVERALL FUNCTION CHECK'' is the same as the DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC XX.
If the normal code is indicated, proceed to the BASIC INSPECTION. Refer to EC-46. Then perform inspections
according to the Symptom Matrix Chart. Refer to EC-48.
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) ``Harness Layouts''.
Gently shake the related connectors, components or wiring harness with CONSULT set in ``DATA MONITOR
(AUTO TRIG)'' mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT. Refer to EC-54.
The ``DIAGNOSTIC PROCEDURE'' in EC section contains a description based on open circuit inspection. A short
circuit inspection is also required for the circuit check in the DIAGNOSTIC PROCEDURE. For details, refer to GI
section (``Circuit Inspection'', ``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT'').
Repair or replace the malfunction parts.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ``DTC CONFIRMATION PROCEDURE'' and con®rm the normal code (Diagnostic trouble code No. 55)
is detected. If the incident is still detected in the ®nal check, perform STEP VI by using a different method from the
previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already ®xed) DTC in ECM. (Refer
to EC-30.)
TROUBLE DIAGNOSIS Ð Work Flow
EC-45

BULB SPECIFICATIONS............................................314
Headlamp.................................................................314
Exterior Lamp ..........................................................314
Interior Lamp............................................................314
WIRING DIAGRAM CODES (CELL CODES) .............315
WIRING DIAGRAM REFERENCE CHART
ECCS, IGNITION SYSTEM ........................................................................\
................... EC SECTION
ANTI-LOCK BRAKE SYSTEM ........................................................................\
.............. BR SECTION
SRS ``AIR BAG'' ........................................................................\
.................................... RS SECT ION
HEATER AND AIR CONDITIONER ........................................................................\
...... HA SECTION
DIFFERENTIAL CARRIER ........................................................................\
.................... PD SECTION
REAR SUSPENSION ........................................................................\
............................. RA SECTION
FUEL SYSTEM ........................................................................\
....................................... FE SECT ION

Battery Test and Charging Chart
Chart I
VISUAL INSPECTION
+Check battery case for cracks or bends.
+Check battery terminals for damage.
+If the difference between the max. and min. electrolyte level in cells is within 10 mm (0.39 in), it is OK.
OK NG
CHECKING SPECIFIC GRAVITY
Refer to ``Speci®c Gravity Check''.
Replace
battery.
Below 1.1001.100 - 1.220Above 1.220
SLOW CHARGE
Refer to ``A: Slow
Charge''.*
STANDARD CHARGE
Refer to ``B: Standard
Charge''.QUICK CHARGE
Refer to ``C: Quick Charge''.CAPACITY TEST
Refer to ``Chart II''.
OK NG
CAPACITY TEST
Refer to ``Chart II''.
OK NGCAPACITY TEST
Refer to ``Chart II''.OK NGReady for use
+Mount battery again and
check loose terminals.
Also check other related
circuits.
Ready for
useReplace
battery.Ready for use
CHECKING SPECIFIC
GRAVITY
Refer to ``Speci®c Gravity
Check''.
QUICK CHARGE
Refer to ``C: Quick Charge''.
+Time required: 45 min.
RECHARGE
Refer to ``C: Quick Charge''.
+If battery temperature rises above 60ÉC (140ÉF), stop
charging. Always charge battery when its temperature
is below 60ÉC (140ÉF).CAPACITY TEST
Refer to ``Chart II''.
OK NG
CAPACITY TEST
Refer to ``Chart II''.
OK NGReady for use Replace
battery.
Ready for
useReplace
battery.
* ``STANDARD CHARGE'' is recommended if the vehicle is in storage after charging.
..
...
....
...
.....
..
...
..
BATTERY
EL-40

System Description
This unit displays the following items:
+Earth magnetism and heading direction of vehicle.
+Outside air temperature.
+Caution for frozen road surfaces.
OUTSIDE TEMPERATURE DISPLAY
Push the switch when the ignition key is in the ``ACC'' or ``ON'' position. The outside temperature will be dis-
played in ``ÉF''.
+Selecting the indication range
Push the switch to change from ``ÉF'' to ``ÉC''.
+When the outside temperature drops below freezing point, ICE is displayed on the unit.
+When the outside temperature is between 55ÉC (130ÉF) and 70ÉC (158ÉF), the display shows 55ÉC
(130ÉF).
+When the outside temperature is lower than þ30ÉC (þ20ÉF) or higher than 70ÉC (158ÉF), the display shows
only ``- - -'' though it is operating. This is not a problem.
+The indicated temperature on the thermometer is not readily affected by engine heat. It changes only when
one of the following conditions is present.
a) The temperature detected by the ambient air temperature sensor is lower than the indicated temperature
on the thermometer.
b) The difference in temperature detected during a period of 40 seconds is less than 1ÉC (1.8ÉF) when vehicle
speed has been greater than 24 km/h (15 MPH) for more than 100 seconds.
(This is to prevent the indicated temperature from being affected by engine heat or cooling fan operation
during low-speed driving.)
c) The ignition key has been turned to the ``OFF'' position for more than 4 hours. (The engine is cold.)
DIRECTION DISPLAY
Push the switch when the ignition key is in the ``ACC'' or ``ON'' position. The direction will be displayed.
SEL713U
COMPASS AND THERMOMETER
EL-116