2006 MERCEDES-BENZ SPRINTER airbag

When supplied with the proper electrical signal, the
inflator discharged the gas directly into the cush-
ion. The airbag cannot be repaired, and must be
replaced if deployed or in any way damaged.
WARNING: THE DRIVER AIRBAG MODULE
CONTAINS ARGON GAS PRESSURIZED TO
OVER 17236.89 Kpa (2500 PSI). DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG
MODULE OR TAMPER WITH ITS INFLATOR.
DO NOT PUNCTURE, INCINERATE, OR
BRING INTO CONTACT WITH ELECTRICITY.
DO NOT STORE AT TEMPERATURE
EXCEEDING 93ÉC (200ÉF). REPLACE AIRBAG
SYSTEM COMPONENTS ONLY WITH PARTS
SPECIFIED IN THE CHRYSLER MOPAR
PARTS CATALOG. SUBSTITUTE PARTS MAY
APPEAR INTER-CHANGEABLE, BUT
INTERNAL DIFFERENCES MAY RESULT IN
INFERIOR OCCUPANT PROTECTION. THE
FASTENERS, SCREWS, AND BOLTS
ORIGINALLY USED FOR THE AIRBAG
SYSTEM COMPONENTS HAVE SPECIAL
COATINGS AND ARE SPECIFICALLY
DESIGNED FOR THE AIRBAG SYSTEM. THEY
MUST NEVER BE REPLACED WITH ANY
SUBSTITUTES. ANY TIME A NEW FASTENER
IS NEEDED, REPLACE IT WITH THE
CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
MOPAR PARTS CATALOG. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG
DEPLOYMENT AND PERSONAL INJURY OR
DEATH.
3.1.2 CLOCKSPRING
The clockspring is mounted on the steering col-
umn under the steering wheel. This assembly con-
sists of a plastic housing which contains a flat,
ribbon-like, electrically conductive tape that winds
and unwinds with the steering wheel rotation. The
clockspring is used to maintain a continuous elec-
trical circuit between the instrument panel wiring
and the driver airbag and the horn. The clockspring
must be properly centered when it is reinstalled on
the steering column following any service proce-
dure, or it could be damaged. The clockspring can-
not be repaired and it must be replaced.
3.1.3 PASSENGER AIRBAG
The Passenger Airbag is optional equipment.
When supplied with the proper electrical signal the
passenger airbag inflator discharges the gas di-rectly into the cushion. The airbag module cannot
be repaired, and must be replaced if deployed or in
any way damaged.
WARNING: THE PASSENGER AIRBAG
MODULE CONTAINS ARGON GAS
PRESSURIZED TO 17236.89 Kpa (2500 PSI).
DO NOT ATTEMPT TO DISMANTLE AN
AIRBAG MODULE OR TAMPER WITH ITS
INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT
WITH ELECTRICITY. DO NOT STORE AT
TEMPERATURE EXCEEDING 93ÉC (200ÉF).
REPLACE AIRBAG SYSTEM COMPONENTS
ONLY WITH PARTS SPECIFIED IN THE
MOPAR PARTS CATALOG. SUBSTITUTE
PARTS MAY APPEAR INTER-CHANGEABLE,
BUT INTERNAL DIFFERENCES MAY RESULT
IN INFERIOR OCCUPANT PROTECTION. THE
FASTENERS, SCREWS, AND BOLTS
ORIGINALLY USED FOR THE AIRBAG
SYSTEM COMPONENTS HAVE SPECIAL
COATINGS AND ARE SPECIFICALLY
DESIGNED FOR THE AIRBAG SYSTEM. THEY
MUST NEVER BE REPLACED WITH ANY
SUBSTITUTES. ANY TIME A NEW FASTENER
IS NEEDED, REPLACE IT WITH THE
CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
MOPAR PARTS CATALOG. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG
DEPLOYMENT AND PERSONAL INJURY OR
DEATH.
3.1.4 SEAT BELT TENSIONERS
Front seat belt systems incorporate a Driver and
optional Passenger Seat Belt Tensioner Retractors.
At the onset of an impact event each tensioner uses
a pyrotechnic device, which is triggered simulta-
neously with the front airbags, to rapidly retract
the seat belts. With the slack removed, the occu-
pant's forward motion in an impact will be reduced
as will the likelihood of contacting interior compo-
nents. After an impact that deploys the airbag, the
seat belt tensioner assembly must be replaced. The
ACM module monitors the Seat Belt Tensioners
circuit resistance and reports active and stored
DTCs if any problem is found. Follow all of the
safety procedures when servicing tensioner.
3.1.5 SPECIAL TOOLS
Airbag load tools 8310 and 8443 are used in some
airbag diagnostic test. The load tools contain fixed
resistive loads, jumpers and adapters. The fixed
3
GENERAL INFORMATION

loads are connected to cables and mounted in a
storage case. The cables can be directly connected to
some airbag system connectors. Jumpers are used
to convert the load tool cable connectors to the other
airbag system connectors. The adapters are con-
nected to the module harness connector to open
shorting clips and protect the connector terminal
during testing. When using the load tool follow all of
the safety procedures in the service information for
disconnecting airbag system components. Inspect
the wiring, connector and terminals for damage or
misalignment. Substitute the airbag load tool in
place of a Driver or Passenger Airbag, seat belt
tensioner, clockspring (use a jumper if needed).
Then follow all of the safety procedures in the
service information for connecting airbag system
components. Read the module active DTCs. If the
module reports NO ACTIVE DTCs the defective
components has been removed from the system and
should be replaced. If the DTC is still active, con-
tinue this process until all components in the circuit
have been tested. Then disconnect the module con-
nector and connect the matching adapter to the
module connector. With all airbags disconnected
and the adapter installed the squib wiring can be
tested for open and shorted conditions.
3.1.6 DIAGNOSTIC TROUBLE CODES
Airbag diagnostic trouble codes consist of active
and stored codes. If more than one code exists,
diagnostic priority should be given to the active
codes. Each diagnostic trouble code is diagnosed by
following a specific testing procedure. The diagnos-
tic test procedures contain step-by-step instructions
for determining the cause of the trouble codes. It is
not necessary to perform all of the tests in this book
to diagnose an individual code. Always begin by
reading the diagnostic trouble codes with the
DRBIIIt. This will direct you to the specific test(s)
that must be performed. In certain test procedures
within this manual, diagnostic trouble codes are
used as a diagnostic tool.
3.1.6.1 ACTIVE CODES
If the lamp remains on, there could be an active
DTC in the system. The code becomes active as soon
as the malfunction is detected or key-on, whichever
occurs first. An active trouble code indicates an
on-going malfunction. This means that the defect is
currently there every time the airbag control mod-
ule checks that circuit or component. Some DTCs,
Internal Module and squib DTCs, will keep the
indicator illuminated even if they are no longer
active. If the lamp is on and no active codes are
present, cycling the ignition switch off and then on
will refresh the lamp state. It is impossible to erase
an active code.
3.1.6.2 STORED CODES
Airbag codes are automatically stored in the
ACM's memory as soon as the malfunction is de-
tected. A stored code indicates there was an active
code present at some time. Stored diagnostic trou-
ble code will remain stored until erased by the DRB.
If a malfunction is not active while performing a
diagnostic test procedure, the active code diagnostic
test will not locate the source of the problem. In this
case, the stored code can indicate an area to inspect.
Maintain a safe distance from all airbags while
performing the following inspection. If no obvious
problems are found, erase stored codes, and with
the ignition on wiggle the wire harness and connec-
tors, rotate the steering wheel from stop to stop.
Recheck for codes periodically as you work through
the system. This procedure may uncover a malfunc-
tion that is difficult to locate.
3.2 COMMUNICATION
3.2.1 COMMUNICATION K-LINES
The K-Lines are a group of circuits that connect
each control module to the Data Link Connector
(DLC). Each control module is connected to the DLC
with a single K-Line. The DRBIIItuses the K-Line
to communicate with each control module. With the
use of the K-Lines the DRBIIItis able to read each
control modules DTCs, sensor displays, I/Os etc. If
DRBIIItcommunications with a particular control
module is lost, one of the possible causes could be a
fault in the module's K-Line.
NOTE: It is important to note the DRBIIIT
uses the K-Lines for diagnostic and
monitoring functions and is no way
connected to the CAN data bus network.
The following modules that use the K-line on this
vehicle are:
²Airbag Control Module (ACM)
²Automatic Temperature Control (ATC)
²Cabin Heater Module (CHM)
²Central Timer Module (CTM)
²Controller Antilock Brake (CAB)
²Engine Control Module (ECM)
²Heater Booster Module (HBM)
²Instrument Cluster (IC)
²Shifter Assembly (SA)
²Security System Module (SSM)
²Sentry Key Remote Entry Module (SKREEM)
²Transmission Control Module (TCM)
4
GENERAL INFORMATION

Static Heater Signal
A status of9ON9indicates that the heater module
sees the9Stationary Heating Mode ON9signal after
switching on the heater with the heater timer or the
auxiliary heater switch. A status of9OFF9indicates
that the9Stationary Heating Mode ON9signal is
not present at the heater module.
Heater Booster Mode Signal
A status of9ON9indicates that the heater module
sees the9Heater Booster Mode ON9signal after
switching on the heater with the auxiliary heater
switch. A status of9OFF9indicates that the9Heater
Booster Mode ON9signal is not present at the
heater module.
3.4 INSTRUMENT CLUSTER
The Instrument Cluster has easy-to-read instru-
ments, is capable of CAN bus communication and
provides a diagnostic function. The Instrument
Cluster with analog speedometer, tachometer, fuel
and coolant temperature gauges comes in two ver-
sions.
²Speedometer with outer miles-per-hour (mph)
scale and inner kilometers-per-hour (km/h) scale.
Coolant temperature is indicated in Fahrenheit
(for US).
²Speedometer with outer kilometers-per-hour
(km/h) scale and inner miles-per-hours (mph)
scale. Coolant temperature is indicated in de-
grees Celsius (for Canada).
Below the speedometer, there is a LCD multi-
function indicator in clear view of the driver. Warn-
ing and indicator lights (based on colored light
emitting diodes) are located in the bottom of the
instrument cluster with the exception of the turn
signal indicator lights, ASR warning light and re-
serve fuel warning light. The warning lights for the
seat belt usage and parking brake/brake fluid level
are located in the line above the bottom line. The
indicator that illuminates up when the parking
brake is applied or the brake fluid level is low is
different for U.S. and Canada.
When the key is turned to the 2nd position in the
ignition, the function of the following indicator
lights is checked automatically: High Beam ON,
Preheating, airbag malfunction. In case of a broken
LED of the airbag malfunction light, the seat belt
usage warning light will flash for 6 seconds after
the function check is finished. The Instrument
Cluster is operated with the help of 4 buttons
located below the multifunction indicator. The back-
lighting for the instrument cluster uses yellow
LED's and can be adjusted electronically to daylight
and darkness.The instrument cluster includes a warning
buzzer, which sounds (in addition to a warning light
in some cases) when:
²The headlights are on with the ignition off and
the door opened.
²The driver 's seat belt is not fastened with the
ignition on.
²The key is in the ignition and the door is open.
²Critical ASSYST information is displayed in the
multifunction indicator.
3.5 POWER DOOR LOCKS/RKE
3.5.1 CENTRAL LOCKING
The Central Locking System locks all vehicle
doors if any door is locked from the inside or
mechanically locked with the key from the outside.
However, unlocking any door, in that manner, will
only unlock that particular door. The Master Door
Lock Switch on the dash enables the operator to
lock/unlock all doors. By pressing the top of the
rocker type switch once, all doors will lock. Pressing
the switch again will unlock all doors. Pressing the
lower part of the switch once will lock all doors
except the driver door. Pressing the lower part
again will unlock all doors except the driver door. If
the Central Locking System automatically unlocks
after the vehicle was attempted to be locked, at
least one door is not properly closed.
There are two LED indicators in the Master Door
Lock Switch. The left indicator is for the driver door
and the right indicator is for all passenger/cargo
doors. These will indicate if a door is ajar or if the
doors are locked. The door ajar switches are part of
the door lock motor and are mounted in the door
latch assembly.
Inside each door lock motor there is a command
switch. The command switch is operated by the
plunger and signals any change in the lock status,
locked or unlocked. Each command switch is wired
to the Central Timer Module (CTM) sometimes
referred to as the Central Locking Module. If all
doors are closed and are unlocked, and any door is
locked by the key or the interior handle, thereby
changing the command switch, all doors will be
locked. If one of the door lock motors does not reach
the end position after a locking command, it will be
detected by the CTM (command switch not in
9Locked9position) and the vehicle will be unlocked.
3.5.2 REMOTE KEYLESS ENTRY (RKE)
The SKREEM is a combination of the Remote
Keyless Entry Module and the SKIM (Sentry Key
Immobilizer Module). It is located behind the In-
strument Cluster and has an antenna that goes up
9
GENERAL INFORMATION

the A-pillar. The SKREEM receives radio messages
from the RKE transmitter (fob) and sends com-
mands via the RKE Interface circuit to the CTM. If
the vehicle is equipped with VTSS, the Security
System Module will be connected in series between
the SKREEM and the CTM.
Confirmation of the RKE Lock/Unlock state is
accomplished via the turn signals. When the vehicle
is locked via RKE the turn signals will flash three
times. When it is unlocked via RKE, the turn
signals will flash one time. If the vehicle has been
unlocked via RKE and no door is opened within 40
seconds, the entire vehicle will be locked again
automatically.
If a transmitter (fob) is operated more than 255
times in succession beyond the range of the receiver
(SKREEM), the RKE portion of the key will become
inoperative. In order to put it back in synchroniza-
tion it will be necessary to have ALL the other
transmitters that are used with this vehicle avail-
able and follow the following procedure:
1. Cycle the ignition on and off 2 times within 6
seconds (leave in off position).
2. Press the lock or unlock button of the disabled
transmitter within 3 seconds of turning the
ignition off.
3. Press any button (lock or unlock) 3 more times
within 6 seconds.
4. Wait 10 seconds.
5. Press any button of ALL other transmitters
belonging to this vehicle at least once within
the next 20 seconds.
For problems related to the Immobilizer function
of the SKREEM, see Service Information.
3.5.3 AUTO DOOR LOCKS
Whenever the engine is started, the CTM receives
a message to lock all doors except the drivers door.
This is accomplished through the D+ Relay. The D+
Relay is controlled by the Instrument Cluster which
receives a command from the ECM that the engine
is running. This relay supplies power to the CTM
(for auto locking), the daytime running lamps and
the rear window defogger.
3.5.4 ACCIDENT RESPONSE
The CTM is hardwired to the Airbag Control
Module through the Enhanced Accident Report
Driver circuit. Anytime the vehicle airbags are
deployed, the CTM will unlock all doors and a
9Crash9DTC will be stored in memory. The door
locks will be inoperative until that code is cleared. If
the vehicle is severly jarred, but not enough to
deploy the airbags, it is possible that the DTC could
be set and therefore the door locks would be inop-
erable. Whenever the door locks are not opera-tional, use the DRBIII and check DTC's . If the code
9ACM has unlocked the doors9appears, use the
DRBIII and erase it.
3.6 VEHICLE THEFT SECURITY SYSTEM
(VTSS)
The Security System Module (SSM) is located
under the driver's seat. The SSM communicates
with the DRBIII over the K-line. If equipped the
Vehicle Theft Security System will monitor the
following:
²door jamb switches
²hood ajar switch
²ignition switch
²interior of the vehicle for movement
²longitudinal and transverse movement of the
vehicle
²rear defogger grids for glass breakage
²trailer connector
To arm the system the hood and all of the doors
must be closed when the vehicle is locked with the
RKE transmitter or with the use of the key in the
driver door. If the key is used, it must be held in the
lock position for 2 seconds. When the system is first
activated, the hazard lamps will flash 3 times. Also
with the system armed, the Towing/Intrusion Sen-
sor On/Off Switch indicator will flash to indicate an
armed system. To disarm the system use the RKE
or the driver door lock cylinder. Unlocking and
opening one of the other doors with the system
armed will trip the vehicle theft security system.
Interior monitoring is done by the use of an
Intrusion Sensor located in the front headliner and
with one or two sensors in the ceiling of the cargo
area depending on how the vehicle is equipped.
Monitoring of the interior of the vehicle will begin
after the system has been armed for 30 seconds. The
on/off switch located on the instrument panel can be
used to turn off this feature with the ignition switch
in either the Locked/Off or ACC position. The vehi-
cle tow-monitoring feature can also be switched off
using this switch. Re-locking the vehicle a second
time will reactivate these features.
If a trailer is connected to the vehicle when the
system is armed, the SSM will sense a resistance
change on the turn signal circuits if the trailer
harness becomes disconnected and will trip the
alarm.
Tripping the vehicle theft security system will
cause the hazard lamps to flash and the siren to
sound at 30-second intervals. The siren is equipped
with it's own self-contained battery. In the event the
vehicle's battery power is disconnected the siren
will continue to sound on it's own.
10
GENERAL INFORMATION

WARNING:REASSEMBLE ALL COMPONENTS
BEFORE ROAD TESTING A VEHICLE. DO NOT
TRY TO READ THE DRBIIITSCREEN OR
OTHER TEST EQUIPMENT DURING A TEST
DRIVE. DO NOT HANG THE DRBIIITOR OTHER
TEST EQUIPMENT FROM THE REARVIEW
MIRROR DURING A TEST DRIVE. HAVE AN
ASSISTANT AVAILABLE TO OPERATE THE
DRBIIITOR OTHER TEST EQUIPMENT.
FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN PERSONAL INJURY OR
DEATH.
5.0 REQUIRED TOOLS AND
EQUIPMENT
DRBIIIt(diagnostic read-out box)
Jumper wires
Ohmmeter
Voltmeter
Test Light
8310 Airbag System Load Tool
8443 SRS Airbag System Load Tool
9001 R F Detector
6.0 GLOSSARY OF TERMS
ABSantilock brake system
ACMairbag control module
ACTactuator
AECMairbag electronic control module
(ACM)
ASDMairbag system diagnostic module
(ACM)
AT Cautomatic temperature control
CABcontroller antilock bake
CANcontroller area network
CHMcabin heater module
CPAconnector positive assurance
CTMcentral timer module
DABdriver airbag
DCHAdiesel cabin heater assist (cabin
heater)
DLCdata link connector
DTCdiagnostic trouble code
DRdriver
EBLelectric back lite (rear window de
fogger)
ECMengine control module
GCCGulf Coast Countries
HBMheater booster module
HVACheater ventilation, air conditioning
ICinstrument cluster
MICmechanical instrument cluster
RSMRain Sensor Module
SAshifter assembly
SKREEMsentry key remote entry module
SSMsecurity system module
TCMtransmission control module
13
GENERAL INFORMATION

Symptom:
AIRBAG WARNING INDICATOR - DRIVER HIGH
When Monitored and Set Condition:
AIRBAG WARNING INDICATOR - DRIVER HIGH
When Monitored: With ignition on the ACM monitors the Airbag Warning Indicator
Driver circuit for a short to battery voltage.
Set Condition: This DTC will set if the ACM detects voltage on the Airbag Warning
Indicator Driver circuit.
POSSIBLE CAUSES
ACM, AIRBAG WARNING LAMP DRIVER CIRCUIT SHORTED TO BATTERY
CLUSTER SRS INDICATOR SHORTED TO BATTERY
CLUSTER SRS INDICATOR SHORTED TO BATTERY
STORED CODE OR INTERMITTENT CONDITION
ACTIVE CODE PRESENT
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Ensure the battery is fully charged.
NOTE: For the purpose of this test, the AECM and ORC modules will be
referred to as an ACM.
SELECT ACTIVE or STORED DTC:All
ACM - ACTIVE DTC
Go To 2
ACM - STORED DTC
Go To 5
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
16
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TO AVOID PERSONAL INJURY OR DEATH, TURN IGNITION
OFF, DISCONNECT THE BATTERY AND WAIT TWO MINUTES BEFORE
PROCEEDING.
Disconnect the Airbag Control Module connector.
WARNING: IF THE AIRBAG CONTROL MODULE IS DROPPED AT ANY
TIME, IT MUST BE REPLACED. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND PERSONAL INJURY OR DEATH.
NOTE: Check connectors - Clean and repair as necessary.
Connect the Airbag Load Tool ACM Adaptor to the Airbag Control Module connector.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, TURN IGNITION
ON, THEN RECONNECT THE BATTERY.
Measure the voltage of the Airbag Warning Indicator Driver circuit at the ACM
adaptor.
Is the voltage above 10.0 volts?All
Ye s!Go To 3
No!Go To 4
3 Turn the ignition off.
Disconnect the Instrument Cluster connectors.
NOTE: Check connectors - Clean and repair as necessary.
Measure the voltage of the Airbag Warning Indicator Driver circuit at the ACM
adaptor.
Is the voltage above 10.0 volts?All
Ye s!Repair the Airbag Warning Indicator Driver circuit for a short to
voltage.
Perform AIRBAG VERIFICATION TEST - VER 1.
No!Replace the Instrument Cluster in accordance with Service In-
structions.
Perform AIRBAG VERIFICATION TEST - VER 1.
4WARNING: IF THE AIRBAG CONTROL MODULE IS DROPPED AT ANY
TIME, IT MUST BE REPLACED. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND PERSONAL INJURY OR DEATH.
If there are no possible causes remaining, view repair.All
Repair:
Replace the Airbag Control Module in accordance with Service
Instructions.
Perform AIRBAG VERIFICATION TEST - VER 1.
17
AIRBAG
AIRBAG WARNING INDICATOR - DRIVER HIGH ÐContinued

TEST ACTION APPLICABILITY
5 With the DRBIIIt, record and erase all DTC's from all Airbag modules.
If equipped with Passenger Airbag On - Off switch, read the DTC's in all switch
positions.
If any ACTIVE codes are present they must be resolved before diagnosing any stored
codes.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, TURN THE IGNI-
TION OFF, DISCONNECT THE BATTERY AND WAIT TWO MINUTES BE-
FORE PROCEEDING.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
Look for chaffed, pierced, pinched, or partially broken wires and broken, bent, pushed
out, spread, corroded, or contaminated terminals.
The following additional checks may assist you in identifying a possible intermittent
problem.
Reconnect any disconnected components and harness connector.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, TURN THE IGNI-
TION ON, THEN RECONNECT THE BATTERY.
With the DRBIIItmonitor active codes as you work through the following steps.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, MAINTAIN A SAFE
DISTANCE FROM ALL AIRBAGS WHILE PERFORMING THE FOLLOWING
STEPS.
Wiggle the wiring harness and connectors of the related airbag circuit or component.
If codes are related to the Driver circuits, rotate the steering wheel from stop to stop.
You have just attempted to simulate the condition that initially set the trouble code
message.
Did the DTC become active?All
Ye s!Select appropriate symptom from Symptom List.
No!No problem found at this time. Erase all codes before returning
vehicle to customer.
18
AIRBAG
AIRBAG WARNING INDICATOR - DRIVER HIGH ÐContinued