DTC P0138, P0158 HO2S2EC-275
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Revision: November 2009 2006 QX56
5. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-275, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-144, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component InspectionUBS00N75
HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION ” in “ACTIVE TEST ” mode, and select
“HO2S2 (B1)/(B2) ” as the monitor item with CONSULT-II.
7. Check “HO2S2 (B1)/(B2) ” at idle speed when adjusting “FUEL INJECTION ” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.58V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
SEF174Y
PBIB1672E
PBIB2636E
EC-276Revision: November 2009
DTC P0138, P0158 HO2S2
2006 QX56
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B2) signal] or 74 [HO2S2 (B1) signal] andground.
6. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.58V at least once during this
procedure.
If the voltage is above 0.58V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0.18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhaust system threads (using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12) and approved anti-seize lubricant.
Removal and InstallationUBS00N76
HEATED OXYGEN SENSOR 2
Refer to EM-21, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
PBIB2054E
EC-286Revision: November 2009
DTC P0139, P0159 HO2S2
2006 QX56
5. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-286, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-144, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component InspectionUBS00H2U
HEATED OXYGEN SENSOR 2
With CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR ” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION ” in “ACTIVE TEST ” mode, and select
“HO2S2 (B1)/(B2) ” as the monitor item with CONSULT-II.
7. Check “HO2S2 (B1)/(B2) ” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.58V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
SEF174Y
PBIB1672E
PBIB2636E
DTC P0139, P0159 HO2S2EC-287
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Revision: November 2009 2006 QX56
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.58V at least once during this
procedure.
If the voltage is above 0.58V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0.18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and InstallationUBS00H2V
HEATED OXYGEN SENSOR 2
Refer to EM-21, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
PBIB2054E
EC-334Revision: November 2009
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-FIRE
2006 QX56
15. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads (using Oxygen Sen-
sor Thread Cleaner tool J-43897-18 or J-43897-12) and approved anti-seize lubricant.
>>INSPECTION END
16. CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor signal in “DATA MONITOR ” mode with CONSULT-II.
With GST
Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK >> GO TO 17.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or ground. Refer to EC-171, "
DTC P0101 MAF SENSOR" .
17. CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in EC-92, "
Symptom Matrix Chart" .
OK or NG
OK >> GO TO 18.
NG >> Repair or replace.
18. ERASE THE 1ST TRIP DTC
Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-61, "
HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
>> GO TO 19.
19. CHECK INTERMITTENT INCIDENT
Refer to EC-144, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
3.0 - 9.0 g·m/sec: at idling
9.0 - 28.0 g·m/sec: at 2,500 rpm
3.0 - 9.0 g·m/sec: at idling
9.0 - 28.0 g·m/sec: at 2,500 rpm
DTC P2A00, P2A03 A/F SENSOR 1EC-585
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11 . REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>>INSPECTION END
Removal and InstallationUBS00N7J
AIR FUEL RATIO (A/F) SENSOR 1
Refer to EM-21, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
EM-2Revision: November 20092006 QX56
TIMING CHAIN .......................................................
... 37
Removal and Installation ..................................... ... 37
REMOVAL ........................................................ ... 38
INSPECTION AFTER REMOVAL ..................... ... 40
INSTALLATION ................................................. ... 41
CAMSHAFT ............................................................ ... 46
Removal and Installation ..................................... ... 46
REMOVAL ........................................................ ... 46
INSPECTION AFTER REMOVAL ..................... ... 50
INSTALLATION ................................................. ... 52
Valve Clearance ................................................... ... 55
INSPECTION .................................................... ... 55
ADJUSTMENT ................................................. ... 58
OIL SEAL ............................................................... ... 60
Removal and Installation of Valve Oil Seal .......... ... 60
REMOVAL ........................................................ ... 60
INSTALLATION ................................................. ... 60
Removal and Installation of Front Oil Seal .......... ... 61
REMOVAL ........................................................ ... 61
INSTALLATION ................................................. ... 61
Removal and Installation of Rear Oil Seal ........... ... 61
REMOVAL ........................................................ ... 61
INSTALLATION ................................................. ... 62
CYLINDER HEAD .................................................. ... 63
On-Vehicle Service .............................................. ... 63
CHECKING COMPRESSION PRESSURE ......... 63
Removal and Installation ..................................... ... 64
REMOVAL ........................................................ ... 64
INSPECTION AFTER REMOVAL ..................... ... 65
INSTALLATION ................................................. ... 65
Disassembly and Assembly ................................. ... 66
DISASSEMBLY ................................................ ... 66
ASSEMBLY ...................................................... ... 67
Inspection After Disassembly .............................. ... 68
CYLINDER HEAD DISTORTION ..................... ... 68
VALVE DIMENSIONS ....................................... ... 69
VALVE GUIDE CLEARANCE ........................... ... 69
VALVE GUIDE REPLACEMENT ...................... ... 70
VALVE SEAT CONTACT .................................. ... 71
VALVE SEAT REPLACEMENT ........................ ... 71
VALVE SPRING SQUARENESS ...................... ... 73
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................ ... 73
ENGINE ASSEMBLY ................................................ 74 Removal and Installation ..................................... ... 74
REMOVAL ........................................................ ... 74
INSTALLATION ................................................. ... 76
INSPECTION AFTER INSTALLATION ............. ... 76CYLINDER BLOCK ................................................
... 78
Disassembly and Assembly ................................. ... 78
DISASSEMBLY ................................................. ... 79
ASSEMBLY ....................................................... ... 82
How to Select Piston and Bearing ....................... ... 87
DESCRIPTION ................................................. ... 87
HOW TO SELECT PISTON .............................. ... 87
HOW TO SELECT CONNECTING ROD BEAR-
ING .................................................................... ... 88
HOW TO SELECT MAIN BEARING ................. ... 90
Inspection After Disassembly ............................... ... 94
CRANKSHAFT END PLAY ............................... ... 94
CONNECTING ROD SIDE CLEARANCE ........ ... 94
PISTON AND PISTON PIN CLEARANCE ........ ... 94
PISTON RING SIDE CLEARANCE .................. ... 95
PISTON RING END GAP ................................. ... 95
CONNECTING ROD BEND AND TORSION .... ... 96
CONNECTING ROD BEARING (BIG END) ..... ... 96
CONNECTING ROD BUSHING OIL CLEAR-
ANCE (SMALL END) ........................................ ... 96
CYLINDER BLOCK DISTORTION ................... ... 97
MAIN BEARING HOUSING INSIDE DIAMETER ... 98
PISTON TO CYLINDER BORE CLEARANCE . ... 98
CRANKSHAFT JOURNAL DIAMETER ............ ... 99
CRANKSHAFT PIN DIAMETER ....................... .100
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT .............................................................. .100
CRANKSHAFT RUNOUT ................................. .100
CONNECTING ROD BEARING OIL CLEAR-
ANCE ................................................................ .100
MAIN BEARING OIL CLEARANCE .................. .101
CRUSH HEIGHT OF MAIN BEARING ............. .102
CRUSH HEIGHT OF CONNECTING ROD
BEARING .......................................................... .102
MAIN BEARING CAP BOLT DIAMETER .......... .102
CONNECTING ROD BOLT DIAMETER ........... .103
SERVICE DATA AND SPECIFICATIONS (SDS) ... .104
Standard and Limit ............................................... .104
GENERAL SPECIFICATIONS .......................... .104
DRIVE BELTS ................................................... .104
EXHAUST MANIFOLD ..................................... .104
CAMSHAFT AND CAMSHAFT BEARING ........ .105
CYLINDER HEAD ............................................. .107
CYLINDER BLOCK ........................................... .109
PISTON, PISTON RING AND PISTON PIN ..... .110
CONNECTING ROD ......................................... .110
CRANKSHAFT .................................................. . 111
MAIN BEARING ................................................ .112
EM-22Revision: November 2009
EXHAUST MANIFOLD AND THREE WAY CATALYST
2006 QX56
b. Remove the air fuel ratio A/F sensors from both left and rightexhaust manifolds using Tool.
CAUTION:
Do not damage the air fuel ratio A/F sensors
Discard any air fuel ratio A/F sensor which has been
dropped from a height of more than 0.5m (19.7 in) onto a
hard surface such as a concrete floor. Replace it with a
new one.
8. Support engine using a suitable tool.
9. Remove the exhaust manifold (LH) following the steps below.
a. Remove the engine mounting insulator. Refer to EM-74
.
b. Remove the exhaust manifold cover.
c. Remove the engine mounting bracket. Refer to EM-74
.
d. Loosen the nuts in reverse order as shown using power tool.
e. Remove the exhaust manifold (LH) (A).
10. Remove the exhaust manifold (RH) following the steps below.
a. Remove the engine mounting insulator. Refer to EM-74
.
b. Remove the exhaust manifold cover.
c. Remove the engine mounting bracket. Refer to EM-74
.
d. Remove the oil level gauge guide. Refer to EM-24
.
e. Loosen the nuts in reverse order as shown using power tool.
f. Remove the exhaust manifold (RH) (B).
INSPECTION AFTER REMOVAL
Surface Distortion
Check the flatness of each exhaust manifold flange surface
using suitable tools.
If measurement exceeds the limit, replace the exhaust manifold.
INSTALLATION
Installation is in the reverse order of removal. Tool number : — (J-44626)
WBIA0630E
WBIA0696E
WBIA0696E
Flatness limit : 0.3 mm (0.012 in)
KBIA2504E