REAR DRIVE SHAFTRAX-11
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4. Install the ball cage, steel ball, and inner race assembly on the
shaft, and secure them tightly using the snap ring.
NOTE:
Discard the old snap ring and use a new one for assembly.
5. Insert the specified quantity of Genuine NISSAN Grease or equivalent, onto the housing (indicated by * marks), and install it
onto shaft. Refer to MA-11, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
6. Install the stopper ring onto the housing.
7. After installation, pull on the shaft to check engagement between the joint sub-assembly and the stopper ring.
8. Install the boot securely into the grooves (indicated by * marks) as shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by*
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
9. Check that the boot installation length “L” is the length indicated below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Bleed the air from the boot to prevent any boot
deformation.
CAUTION:
The boot may break if the boot installation length is less than the specified value.
Do not to touch the tip of the screwdriver to the inside of the boot.
10. Secure the big and small ends of the boot with the new boot bands as shown.
NOTE:
Discard the old boot bands and use new ones for assembly.
11. After installing the housing and shaft, rotate the boot to check that the boot is positioned correctly. If the boot is not positioned correctly, reposition the boot and secure the boot using a new boot band.
SDIA1125E
Grease capacity : 175 − 195 g (6.17 − 6.88 oz)
RAC0678D
Boot installation length “L ” : 147.9 mm (5.82 in)WDIA0045E
SFA395
RAX-12
REAR DRIVE SHAFT
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Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint
sub-assembly serration hole until the grease begins to ooze
from the ball groove and serration hole. Refer to MA-11, "
REC-
OMMENDED FLUIDS AND LUBRICANTS" . After inserting the
grease, use a shop cloth to wipe off the grease that has oozed
out.
2. Wind the serrated part of the shaft with tape. Install the boot band and boot onto the shaft. Do not damage the boot.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the protective tape wound around the serrated part of the shaft.
4. Attach the circlip to the shaft. The circlip must fit securely into the shaft groove. Attach the nut to the joint sub-assembly.
Use a soft hammer to press-fit the circlip.
NOTE:
Discard the old circlip and use a new one for assembly.
5. Insert the specified quantity of Genuine NISSAN Grease or equivalent, into the housing from the large end of the boot. Refer
to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
6. Install the boot securely into the grooves (indicated by the * marks) as shown.
CAUTION:
If there is grease on the boot mounting surfaces (indicated
by the * marks) of the shaft and housing, the boot may
come off. Remove all grease from the shaft surfaces.
7. Check that the boot installation length “L” is the specified length. Insert a flat-bladed screwdriver or similar tool into the smaller
side of the boot. Bleed the air from the boot to prevent boot
deformation.
CAUTION:
The boot may break if the boot installation length is less than the specified length.
Do not contact inside surface of boot with the tip of the screwdriver.
SDIA1127E
SFA800
Grease capacity : 140 − 160 g (4.93 − 5.64 oz)
RAC0049D
Boot installation length “L” : 134.5 mm (5.30 in)WDIA0046E
REAR DRIVE SHAFTRAX-13
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8. Secure the big and small ends of the boot using new boot bands
as shown.
NOTE:
Discard the old boot bands and use new ones for assembly.
9. After installing the joint sub-assembly and shaft, rotate the boot to check that it is positioned correctly. If the boot is not positioned correctly, reposition the boot and secure the boot using a new boot band.
SFA395
SQUEAK AND RATTLE TROUBLE DIAGNOSESRF-5
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
Placing a piece of paper between components that you suspect are causing the noise.
Looking for loose components and contact marks.
Refer to RF-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–Separate components by repositioning or loosening and retightening the component, if possible.
–Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 ×135 mm (3.94 ×5.31 in)
76884-71L01: 60 ×85 mm (2.36 ×3.35 in)
76884-71L02: 15 ×25 mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 ×50 mm (1.97 ×1.97 in)
73982-50Y00: 10 mm (0.39 in) thick, 50 ×50 mm (1.97 ×1.97 in)
SQUEAK AND RATTLE TROUBLE DIAGNOSESRF-7
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TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator installation pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
RF-16
SUNROOF
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CONSULT-II Function (BCM)EIS004VW
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
1. With the ignition switch OFF, connect CONSULT-II and CON-
SULT-II CONVERTER to the data link connector, then turn igni-
tion switch ON.
2. Touch "START (NISSAN BASED VHCL)".
3. Touch "BCM". If "BCM" is not indicated, go to GI-40, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
BCM diagnostic
test item Diagnostic mode
Description
Inspection by part WORK SUPPORT
Supports inspections and adjustments. Commands are transmitted to the BCM
for setting the status suitable for required operation, input/output signals are
received from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER BCM part number can be read.CONFIGURATION Performs BCM configuration read/write functions.
BBIA0369E
BCIA0029E
BCIA0030E
RF-28
SUNROOF
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4. Disconnect the harness connector (2) from the sunroof motor
assembly.
⇐: Vehicle front
5. Remove the screws (3) and the sunroof motor assembly (1).
Installation
CAUTION:
Before installing the sunroof motor assembly, be sure to position the link and wire assembly in the
symmetrical and fully closed position.
1. Move the sunroof motor assembly (1) laterally little by little so that the gear is completely engaged into the wire on the sunroof
unit until surfaces become parallel. Then secure the sunroof
motor assembly with screws.
⇐: Vehicle front
2. Secure the sunroof motor assembly (1) with screws (3).
3. Connect the harness connector (2) to the sunroof motor assem- bly.
4. Install the overhead console assembly. Refer to EI-38, "
HEAD-
LINING" .
5. Connect the battery positive and negative cables.
6. Reset the sunroof motor memory. Refer to RF-11, "
MEMORY RESET PROCEDURE" .
DRAIN HOSES
WIIA0772E
WIIA0772E
WIIA0853E
RFD-4
PREPARATION
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KV38100800
(J-25604-01)
AttachmentSecuring unit assembly
a: 541 mm (21.30 in) dia.
b: 200 mm (7.87 in) dia.
ST3127S000
(J-25765-A)
Preload gauge
1. GG91030000
(J-25765)
Torque wrench
2. HT62940000
(—)
Socket adapter (1/2 in)
3. HT62900000
(—)
Socket adapter (3/8 in) Measuring drive pinion bearing preload torque
and total preload torque
KV10111100
(J-37228)
Seal cutter Removing carrier cover
ST3306S001
(—)
Differential side bearing puller set
1.ST33051001
(—)
Puller
2.ST33061000
(J-8107-2)
Base Removing side bearing inner race
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
ST30021000
(—)
Bearing puller Removing drive pinion rear bearing inner race
KV38100200
(J-26233)
Drift Installing side bearing inner race
a: 65 mm (2.55 in) dia.
b: 49 mm (1.92 in) dia.
Tool name
Tool number
(Kent-Moore No.)
Description
SDIA0267E
NT124
S-NT046
NT072
ZZA0700D
ZZA1143D