EM-32Revision: November 2009
FUEL INJECTOR AND FUEL TUBE
2006 QX56
7. Remove the fuel injector from the fuel tube using the followingsteps.
a. Spread open and remove the clip.
b. Remove the fuel injector from the fuel tube by pulling straight out.
CAUTION:
Be careful with remaining fuel that may leak out from fuel
tube.
Do not damage injector nozzles during removal.
Do not bump or drop fuel injectors.
Do not disassemble fuel injectors.
8. Remove the fuel damper from each fuel tube.
INSTALLATION
1. Install the fuel damper to each fuel tube using the following steps.
a. Apply engine oil to the new O-ring and set it into the cup of the fuel tube.
CAUTION:
Handle O-ring with bare hands. Never wear gloves.
Lubricate new O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of for-
eign material.
When installing O-ring, do not scratch it with tool or fin-
gernails.
Do not twist or stretch the O-ring.
b. Make sure that the backup spacer is in the O-ring connecting surface of the fuel damper. NOTE:
The backup spacer is part of the fuel damper assembly.
c. Insert the fuel damper until it seats on the fuel tube. CAUTION:
Insert straight, making sure that the axis is lined up.
Do not pressure-fit with excessive force.
d. Install the cap, and then tighten the bolts evenly.
After tightening the bolts, make sure that there is no gap between the cap and fuel tube.
2. Install new O-rings to the fuel injector paying attention to the items below. CAUTION:
Upper and lower O-rings are different colors.
KBIA2506E
Reference value :130 N (13.3 kg, 29.2 lb)
Fuel tube side : Blue
Nozzle side : Brown
KBIA2473E
CYLINDER HEADEM-67
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Revision: November 2009 2006 QX56
7. Remove the valve oil seal using Tool.
8. Replace the valve seat if necessary. Refer to EM-71, "
VALVE SEAT REPLACEMENT" .
9. Replace the valve guide if necessary. Refer to EM-70, "
VALVE GUIDE REPLACEMENT" .
10. Remove the spark plug tube, as necessary.
Remove the spark plug tube out of the cylinder head using suitable tool.
CAUTION:
Do not damage the cylinder head.
Do not remove the spark plug tube unless absolutely necessary. Once removed, the spark
plug tube will be deformed and cannot be reused.
ASSEMBLY
1. Install the valve guide if necessary. Refer to EM-70, "VALVE GUIDE REPLACEMENT" .
2. Install the valve seat if necessary. Refer to EM-71, "
VALVE SEAT REPLACEMENT" .
3. Install the valve oil seal using Tool.
Apply new engine oil on the new valve oil seal joint and seal
lip.
Install the valve oil seal to the specified height "H".
4. Install the valves in their original position.
5. Install the valve spring seats.
6. Install the valve springs.
Install the narrow pitch end (paint mark side) to the cylinder
head side.
7. Install the valve spring retainers. Tool number
: KV10107902 (J-38959)
WBIA0478E
Tool number : KV10115600 (J-38958)
Height "H" (without valve spring installed)
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
WBIA0490E
SEM085D
EM-72Revision: November 2009
CYLINDER HEAD
2006 QX56
3. Heat the cylinder head to 110° to 130 °C (230 ° to 266 °F) by
soaking it in heated oil.
4. Cool the valve seats well with dry ice. Force fit the valve seat into the cylinder head. CAUTION:
Avoid directly touching cold valve seats.
Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
5. Finish the seat to the specified dimensions using suitable tool. Refer to EM-108, "
Va l v e S e a t" .
CAUTION:
When using valve seat cutter, firmly grip the cutter handle
with both hands. Then, press on the contacting surface all
around the circumference to cut in a single drive. Improper
pressure on the cutter or cutting many different times may
result in stage valve seat.
6. Grind to obtain the dimensions indicated as shown.
Using compound, grind to adjust valve fitting.
7. Check again for normal contact. Refer to EM-71, "
VALVE SEAT CONTACT" .
SEM008A
SEM934C
KBIA2531E
KBIA2544E
EM-86Revision: November 2009
CYLINDER BLOCK
2006 QX56
15. Tighten connecting rod bolts using Tool.
Apply engine oil to threads and seats of connecting rod bolts.
After tightening bolts, make sure the crankshaft rotates
smoothly.
Check connecting rod side clearance. Refer to EM-94, "CON-
NECTING ROD SIDE CLEARANCE" .
16. Install knock sensors. CAUTION:
If knock sensor is dropped, replace it with a new one.
Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.
Install it with its connector facing the center of the cylinder
block side.
Do not tighten knock sensor bolts while holding connector.
Make sure knock sensor does not interfere with other parts.
Position the sub-harness as shown before installing intake
manifold.
17. Installation of the remaining components is in the reverse order of removal.
18. Remove engine assembly from engine stand.
19. Install drive plate.
Align dowel pin of crankshaft rear end with pin holes of each
part to install. Tool number : KV10112100 (BT-8653-A)
Connecting rod bolts
Step 1
: 19.6 N·m (1.5 kg-m, 11 ft-lb)
Step 2 : 90° clockwise
WBIA0627E
KBIA2493E
KBIA2549E
KBIA2494E
GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
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CONTENTS
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Handling for Adhesive and Primer ...................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tool ............................................ ..... 4
Commercial Service Tool .................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5 CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINER .................................. ..... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
WINDSHIELD GLASS ........................................... ....11
Removal and Installation ..................................... .... 11
REMOVAL ........................................................ .... 11
INSTALLATION ................................................ .... 11
REAR WINDOW GLASS AND MOLDING ............ ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 14
POWER WINDOW SYSTEM ................................. ... 15
Component Parts and Harness Connector Location ... 15
System Description ............................................. ... 16
MANUAL OPERATION .................................... ... 16
AUTO OPERATION ......................................... ... 18POWER WINDOW SERIAL LINK ....................
... 18
POWER WINDOW LOCK ................................ ... 19
RETAINED POWER OPERATION ................... ... 19
ANTI-PINCH SYSTEM ..................................... ... 19
POWER WINDOW CONTROL BY THE FRONT
DOOR LOCK ASSEMBLY LH (KEY CYLINDER
SWITCH) .......................................................... ... 19
CAN Communication System Description ........... ... 19
Schematic ............................................................ ... 20
Wiring Diagram — WINDOW — ............................. 22
Terminal and Reference Value for Main Power Win-
dow and Door Lock/Unlock Switch ...................... ... 30
Terminal and Reference Value for Power Window
and Door Lock/Unlock Switch RH .......................... 30
Terminal and Reference Value for BCM .............. ... 32
Work Flow ............................................................... 33
CONSULT-II Function (BCM) .............................. ... 33
CONSULT-II INSPECTION PROCEDURE ....... ... 33
ACTIVE TEST ..................................................... 34
WORK SUPPORT ............................................ ... 34
DATA MONITOR .............................................. ... 34
Trouble Diagnoses Symptom Chart .................... ... 35
BCM Power Supply and Ground Circuit Check ... ... 37
Main Power Window and Door Lock/Unlock Switch
Power Supply and Ground Circuit Check ............ ... 38
Power Window and Door Lock/Unlock Switch RH
Power Supply and Ground Circuit Check ............ ... 39
Front Power Window Motor LH Circuit Check ..... ... 40
Front Power Window Motor RH Circuit Check ....... 41
Limit Switch Circuit Check Front LH .................... ... 41
Limit Switch Circuit Check Front RH ................... ... 43
Encoder Circuit Check Front LH .......................... ... 44
Encoder Circuit Check Front RH ......................... ... 46
Door Switch Check ................................................. 48
Front Door Lock Assembly LH (Key Cylinder Switch)
Check .................................................................. ... 49
Power Window Serial Link Check Front LH and RH ... 51
Rear Power Window Control Unit LH or RH Power
Supply and Ground Circuit Check ....................... ... 53
Rear Power Window Switch LH or RH Power Supply
GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: November 20092006 QX56
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINER
Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
IP-1
INSTRUMENT PANEL
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Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSIS . ..... 4
Work Flow ................................................................ 4 CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS .............................................................. ..... 7UNDERHOOD ..................................................
..... 7
Diagnostic Worksheet .......................................... ..... 8
INSTRUMENT PANEL ASSEMBLY ...................... ... 10
Removal and Installation ..................................... ... 10
REMOVAL ........................................................ ... 11
INSTALLATION ................................................ ... 11
CLUSTER LID C .............................................. ... 12
CLUSTER LID D .............................................. ... 12
INSTRUMENT LOWER COVER LH ................ ... 13
COMBINATION METER ................................... ... 13
A/T FINISHER .................................................. ... 13
Lower Instrument Panel RH and Glove Box ........ ... 14
REMOVAL AND INSTALLATION ..................... ... 14
Glove Box ............................................................ ... 15
DISASSEMBLY AND ASSEMBLY .................... ... 15
Center Console ....................................................... 16 REMOVAL AND INSTALLATION ..................... ... 16
Center Console ....................................................... 17 DISASSEMBLY AND ASSEMBLY .................... ... 17
ASSEMBLY ...................................................... ... 17
Rear Console .......................................................... 18 REMOVAL AND INSTALLATION ..................... ... 18
Rear Console .......................................................... 19 DISASSEMBLY AND ASSEMBLY .................... ... 19
SQUEAK AND RATTLE TROUBLE DIAGNOSISIP-7
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Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rearseat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.