MA-30
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
CHECKING LINES
Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing, and deterioration.
Checking Axle and Suspension PartsELS001CF
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.
Shake each wheel to check for excessive play.
Rotate each wheel to check for abnormal noise.
Check the axle and suspension nuts and bolts for looseness.
Check the strut and shock absorber for oil leakage or other damage.
Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SGIA0506E
SMA525A
SFA901
PG-62
HARNESS
Revision: November 20092006 QX56
Wiring Diagram Codes (Cell Codes)EKS00BNE
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
CodeSection Wiring Diagram Name
A/C,A ATC Auto Air Conditioner
A/SUSP RSU Rear Air Suspension
AF1B1 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 1)
AF1B2 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 2)
AF1HB1 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 1)
AF1HB2 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 2)
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
A/T AT A/T Assembly
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUT/DP SE Automatic Drive Positioner
AUTO/L LT Auto Light Control
B/CLOS BL Back Door Auto Closure System
BACK/L LT Back-up Lamp
BRK/SW EC Brake Switch
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CLOCK DI Clock
COOL/F EC Cooling Fan Control
COMBSW LT Combination Switch
COMM AV Audio Visual Communication System
COMPAS DI Compass and Thermometer
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
DVD AV DVD Entertainment System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Throttle Control Motor Relay
ETC3 EC Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Bank 1
FUELB2 EC Fuel Injection System Bank 2
H/AIM LT Headlamp Aiming Control
H/PHON AV Hands Free Telephone
H/LAMP LT Headlamp
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPR-3
CE F
G H
I
J
K L
M A
B
PR
Revision: November 2009 2006 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS001W4
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PR-4
(front)
PR-8 (rear)
PR-4 (front)
PR-8 (rear)
PR-4 (front)
PR-8 (rear)
FFD-6, "
NVH Troubleshooting Chart
"
RFD-7, "
NVH Troubleshooting Chart
"
FAX-4, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
"
FSU-4, "
NVH Troubleshooting Chart
"
RSU-5, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
PR-3, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and suspected parts
Uneven rotation torque
Rotation imbalance
Excessive run out
Differential
Axle
Suspension
Tires
Road wheel
Drive shaft
Brakes
Steering
Symptom Noise
×××××××××××
Shake ×××××××
Vibration ××××××××
RAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: November 20092006 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS001XM
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
RAX-8—
RAX-5—
RFD-7, "
NVH Troubleshooting Chart
"
FAX-4, "
NVH Troubleshooting Chart
" (FAX), FSU-4, "
NVH Troubleshooting Chart
" (FSU)
RSU-5, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
PR-3, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR SUSPENSION
TIRES
ROAD WHEEL
PROPELLER SHAFT
BRAKES
STEERING
Symptom Noise
×× ×× ×× ×××××
Shake × × ×× × ×××××
Vibration ×× ×× × × × ×
Shimmy ×× ×××××
Shudder × × ×× ××
Poor quality ride or handling ×× ×× ×× ×
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGRFD-7
CE F
G H
I
J
K L
M A
B
RFD
Revision: November 2009 2006 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS0044N
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable
Reference page
RFD-23RFD-17RFD-17RFD-18RFD-18RFD-8
PR-3, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
"
RSU-5, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
FAX-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
REAR AXLE
REAR SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom FINAL DRIVE Noise ××××××××××××××
RFD-14
REAR FINAL DRIVE ASSEMBLY
Revision: November 20092006 QX56
7. Place a suitable jack under the rear final drive assembly.
CAUTION:
Do not place the jack on the carrier cover.
8. Remove the nuts and bolts and remove the rear final drive assembly.
CAUTION:
Secure rear final drive assembly to the jack while removing
it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When installing the breather hose make sure the painted marking on the metal end of breather
hose is to the front of the vehicle and there are no pinched or restricted areas on the breather
hose caused by folding or bending when installing it.
When installing the breather hose insert the plastic end of the breather hose into the hole in the
suspension member.
Fill the rear final drive assembly with differential gear oil after installation. Refer to RFD-8, "DIF-
FERENTIAL GEAR OIL" .
WDIA0117E
RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
C
DF
G H
I
J
K L
M
SECTION
A
B
RSU
Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Rear Suspension ....................... ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tools ................................... ..... 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 5
NVH Troubleshooting Chart ................................ ..... 5
CAN COMMUNICATION ....................................... ..... 6
System Description ............................................. ..... 6
TROUBLE DIAGNOSIS ......................................... ..... 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair .................................................. ..... 7
INTRODUCTION .............................................. ..... 7
CLARIFY CONCERN ....................................... ..... 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location ..... 9
Wiring Diagram — A/SUSP — ............................ ... 10
Basic Inspection .................................................. ... 12
AIR HOSES ...................................................... ... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ......................... ... 12
CK SUSP INDICATOR LAMP INSPECTION ... ... 12
CK SUSP Indicator Lamp Timing ........................ ... 12
Control Unit Input/Output Signal Standard .......... ... 12
CONSULT-II Function (AIR LEVELIZER) ............ ... 13
CONSULT-II OPERATION ............................... ... 13
SELF-DIAGNOSIS ........................................... ... 14
WORK SUPPORT ............................................ ... 15
DATA MONITOR .............................................. ... 16
ACTIVE TEST .................................................. ... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS .................................................................... ... 18
Height Sensor System Inspection ....................... ... 18
Exhaust Valve Solenoid System Inspection ........ ... 19
Compressor Motor, Compressor Motor Relay and
Circuit Inspection ................................................. ... 21
TROUBLE DIAGNOSES FOR SYMPTOMS ......... ... 24Load Leveling Rear Air Suspension System Does
Not Operate ............................................................ 24
CK SUSP Indicator Lamp Stays On When Ignition
Switch Is Turned On ............................................
... 25
REAR SUSPENSION ASSEMBLY ........................... 26 Components ........................................................ ... 26
On-Vehicle Inspection and Service ...................... ... 27
SHOCK ABSORBER INSPECTION ................. ... 27
Wheel Alignment Inspection ................................ ... 28
PRELIMINARY INSPECTION .......................... ... 28
GENERAL INFORMATION AND RECOMMEN-
DATIONS .......................................................... ... 28
THE ALIGNMENT PROCESS .......................... ... 29
CAMBER .......................................................... ... 29
TOE-IN ............................................................. ... 29
REAR SUSPENSION MEMBER ............................... 31 Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 32
INSPECTION AFTER REMOVAL .................... ... 33
INSTALLATION ................................................ ... 34
SHOCK ABSORBER ............................................. ... 35
Removal and Installation ..................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................ ... 35
INSPECTION AFTER INSTALLATION ............. ... 35
SUSPENSION ARM ............................................... ... 36
Removal and Installation ..................................... ... 36
REMOVAL ........................................................ ... 36
INSPECTION AFTER REMOVAL .................... ... 36
INSTALLATION ................................................ ... 37
FRONT LOWER LINK ........................................... ... 38
Removal and Installation ..................................... ... 38
REMOVAL ........................................................ ... 38
INSPECTION AFTER REMOVAL .................... ... 38
INSTALLATION ................................................ ... 39
REAR LOWER LINK & COIL SPRING .................. ... 40
Removal and Installation ..................................... ... 40
REMOVAL ........................................................ ... 40
INSPECTION AFTER REMOVAL .................... ... 41
INSTALLATION ................................................ ... 41
RSU-2Revision: November 20092006 QX56
STABILIZER BAR ..................................................
... 42
Removal and Installation ..................................... ... 42
REMOVAL ........................................................ ... 42
INSPECTION AFTER REMOVAL ..................... ... 42
INSTALLATION ................................................. ... 42
REAR LOAD LEVELING AIR SUSPENSION COM-
PRESSOR ASSEMBLY ............................................ 43 Removal and Installation ..................................... ... 43
REMOVAL ........................................................ ... 43
INSTALLATION ................................................. ... 44HEIGHT SENSOR ..................................................
... 45
Removal and Installation ...................................... ... 45
REMOVAL ......................................................... ... 45
INSTALLATION ................................................. ... 46
CONTROL UNIT ..................................................... ... 47
Removal and Installation ...................................... ... 47
REMOVAL ......................................................... ... 47
INSTALLATION ................................................. ... 47
Initialization Procedure ......................................... ... 47
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 48
Wheel Alignment .................................................. ... 48
Ball Joint .............................................................. ... 48
Wheelarch Height (Unladen*
1 ) ............................ ... 49