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ATC-10
PRECAUTIONS
Revision: November 20092006 QX56
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
O-Ring Part Numbers and Specifications
*: Always check with the Parts Department for the latest parts information.
WARNING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause oil to enter the low pressure chamber.
When connecting tubes, always use a torque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Always replace used O-rings.
When connecting tube, apply oil to circle of the O-rings shown in illustration. Be careful not to
apply oil to threaded portion.
Oil name: NISSAN A/C System Oil Type S (DH-PS) or equivalent
Part number: KLH00-PAGS0
O-ring must be closely attached to dented portion of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten con-
nections of seal seat to the specified torque.
Connec-
tion typeO-ring
size Part number* D mm (in) W mm (in)
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728)
Former 10 J2476 89956 9.25 (0.3642) 1.78 (0.0701) New 1292472 N8210 10.9 (0.429) 2.43 (0.0957)
Former 92475 71L00 11.0 (0.433) 2.4 (0.094) New 1692473 N8210 13.6 (0.535) 2.43 (0.0957)
Former 92475 72L00 14.3 (0.563) 2.3 (0.091) New 1992474 N8210 16.5 (0.650) 2.43 (0.0957)
Former 92477 N8200 17.12 (0.6740) 1.78 (0.0701) New 24 92195 AH300 21.8 (0.858) 2.4 (0.094)
SHA814E
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ATC-22
OIL
Revision: November 20092006 QX56
OILPFP:KLG00
Maintenance of Oil Quantity in CompressorEJS003X4
The oil in the compressor circulates through the system with the refrigerant. Add oil to compressor when
replacing any component or after a large refrigerant leakage has occurred. It is important to maintain the spec-
ified amount.
If oil quantity is not maintained properly, the following malfunctions may result:
Lack of oil: May lead to a seized compressor
Excessive oil: Inadequate cooling (thermal exchange interference)
OIL
Name: NISSAN A/C System Oil Type S (DH-PS) or equivalent
Part number: KLH00-PAGS0
CHECKING AND ADJUSTING
CAUTION:
If excessive oil leakage is noted, do not perform the oil return operation.
Start the engine and set the following conditions:
Test Condition
Engine speed: Idling to 1,200 rpm
A/C switch: On
Blower fan speed: MAX position
Temp. control: Optional [Set so that intake air temperature is 25° to 30 ° C (77 ° to 86 °F)]
Intake position: Recirculation ( )
Perform oil return operation for about ten minutes
Adjust the oil quantity according to the following table.
Oil Adjusting Procedure for Components Replacement Except Compressor
After replacing any of the following major components, add the correct amount of oil to the system.
Amount of oil to be added :
*1: If refrigerant leak is small, no addition of oil is needed.
Part replaced Oil to be added to system
Remarks
Amount of oil
m (US fl oz, Imp fl oz)
Front evaporator 75 (2.5, 2.6)—
Rear evaporator 75 (2.5, 2.6)—
Condenser 75 (2.5, 2.6)—
Liquid tank 5 (0.2, 0.2)Add if compressor is not replaced.
In case of refrigerant leak 30 (1.0, 1.1)
Large leak
— Small leak *1
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AIR CONDITIONER CONTROLATC-25
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AIR CONDITIONER CONTROLPFP:27500
DescriptionEJS003X5
The front air control provides automatic regulation of the vehicle's interior temperature. The system is based
on the driver's and passenger's selected "set temperature", regardless of the outside temperature changes.
This is done by utilizing a microcomputer, also referred to as the front air control, which receives input signals
from the following seven sensors:
Ambient sensor
In-vehicle sensor
Intake sensor
Optical sensor (providing one input for driver and one input for passenger side)
PBR (Position Balanced Resistor)
Vehicle speed sensor (via CAN communication)
Engine coolant temperature (via CAN communication)
The front air control uses these signals (including the set temperature) to automatically control:
Outlet air volume
Air temperature
Air distribution
The front air control also provides separate regulation of the vehicle's interior temperature for the rear passen-
ger area. The system is based on the temperature and rear blower settings selected from rear control
switches located on the front air control, or from the temperature and rear blower settings selected from rear
control switches on the rear air control, when the front air control switches are set to the rear position.
The front air control is used to select:
Outlet air volume
Air temperature/distribution
OperationEJS003X6
AIR MIX DOORS CONTROL
The air mix doors are automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by the temperature setting, ambient temperature, in-vehicle temperature and amount of sunload.
BLOWER SPEED CONTROL
Blower speed is automatically controlled by the temperature setting, ambient temperature, in-vehicle tempera-
ture, intake temperature, amount of sunload and air mix door position.
When AUTO switch is pressed, the blower motor starts to gradually increase air flow volume (if required).
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from flow-
ing.
INTAKE DOOR CONTROL
The intake door is automatically controlled by the temperature setting, ambient temperature, in-vehicle tem-
perature, intake temperature, amount of sunload and by the ON-OFF operation of the compressor.
MODE DOOR CONTROL
The mode door is automatically controlled by the temperature setting, ambient temperature, in-vehicle temper-
ature, intake temperature and amount of sunload.
DEFROSTER DOOR CONTROL
The defroster door is controlled by: Turning the defroster dial to front defroster.
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ATC-26
AIR CONDITIONER CONTROL
Revision: November 20092006 QX56
MAGNET CLUTCH CONTROL
When A/C switch or DEF switch is pressed, front air control inputs compressor ON signal to BCM.
BCM sends compressor ON signal to ECM, via CAN communication line.
ECM judges whether compressor can be turned ON, based on each sensor status (refrigerant pressure sen-
sor signal, throttle angle sensor, etc.). If it judges compressor can be turned ON, it sends compressor ON sig-
nal to IPDM E/R, via CAN communication line.
Upon receipt of compressor ON signal from ECM, IPDM E/R turns air conditioner relay ON to operate com-
pressor.
SELF-DIAGNOSTIC SYSTEM
The self-diagnostic system is built into the front air control to quickly locate the cause of symptoms. Refer to
AT C - 5 6 , "
A/C System Self-diagnosis Function"
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AIR CONDITIONER CONTROLATC-27
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Description of Control SystemEJS003X7
The control system consists of input sensors, switches, the front air control (microcomputer) and outputs.
The relationship of these components is shown in the figure below:
Control OperationEJS003X8
Front air control
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ATC-28
AIR CONDITIONER CONTROL
Revision: November 20092006 QX56
DISPLAY SCREEN
Displays the operational status of the system.
AUTO SWITCH
The compressor, intake door, air mix doors, outlet doors and blower speed are automatically controlled so
that the in-vehicle temperature will reach, and be maintained at the set temperature selected by the oper-
ator.
When pressing AUTO switch, air inlet, air outlet, blower speed, and discharge air temperature are auto-
matically controlled.
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (DRIVER SIDE)
Increases or decreases the set temperature.
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (PASSENGER SIDE)
Increases or decreases the set temperature.
TEMPERATURE CONTROL DIAL (TEMPERATURE AND MODE CONTROL) (REAR)
Increases or decreases the set temperature. The mode also changes from foot at full hot setting, to foot/vent
mid-range (warm) setting, and then to panel on full cold setting.
RECIRCULATION () SWITCH
When REC switch is ON, REC switch indicator turns ON, and air inlet is set to REC.
When REC switch is turned OFF, or when compressor is turned from ON to OFF, REC switch is automati-
cally turned OFF. REC mode can be re-entered by pressing REC switch again.
REC switch is not operated when DEF switch is turned ON, at the D/F position or in floor position.
DEFROSTER () SWITCH
Positions the air outlet doors to the defrost position. Also positions the intake doors to the outside air position.
REAR WINDOW DEFOGGER SWITCH
When switch is ON, rear window and door mirrors are defogged.
OFF SWITCH
The compressor and blower are OFF, the intake doors are set to the outside air position, and the air outlet
doors are set to the foot (75% foot and 25% defrost) position.
A/C SWITCH
The compressor is ON or OFF.
(Pressing the A/C switch when the AUTO switch is ON will turn off the A/C switch and compressor.)
MODE SWITCH (FRONT)
Controls the air discharge outlets.
FRONT BLOWER CONTROL DIAL
Manually control the blower speed. Seven speeds are available for manual control (as shown on the display
screen).
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AIR CONDITIONER CONTROLATC-29
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Rear Air Control
TEMPERATURE CONTROL DIAL (TEMPERATURE AND MODE CONTROL)
The temperature increases or decreases the set temperature. The mode also changes from foot at full hot set-
ting, to foot/vent at mid-range (warm) setting, and then to vent at full cold setting.
REAR BLOWER CONTROL DIAL
When the rear blower switch (front) is in the OFF position, the rear blower motor cannot operate.
When the rear blower switch (front) is in position (1-4), both the front and rear blower switch can control the
rear blower motor speed.
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ATC-30
AIR CONDITIONER CONTROL
Revision: November 20092006 QX56
Discharge Air FlowEJS003X9
FRONT
REAR
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