BRC-66
[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Revision: November 20092006 QX56
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)PFP:47660
Removal and InstallationEFS0068F
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the cowl top extension. Refer to EI-18, "
Removal and Installation" .
3. Drain the brake fluid. Refer to BR-10, "
Drain and Refill" .
4. Disconnect the actuator harness from the ABS actuator and electric unit (control unit). CAUTION:
To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
5. Disconnect the brake tubes.
6. Remove the three bolts and remove the ABS actuator and electric unit (control unit).
1. To left front 2. To rear right 3. To rear left
4. To front right 5. From the master cylinder secondary
side 6. From the master cylinder primary
side
7. ABS actuator and electric unit (con- trol unit) 8. Harness connector
WFIA0375E
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-67
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
To install, use a flare nut wrench (commercial service tool). Tighten brake tubes to specification when install-
ing. Refer to BR-12, "
Hydraulic Circuit" .
After installation of the ABS actuator and electric unit (control unit), refill the brake system with new brake
fluid. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" . Then bleed the air from the sys-
tem. Refer to BR-11, "
Bleeding Brake System" .
CAUTION:
Never reuse drained brake fluid.
Adjust the steering angle sensor. Refer to BRC-62, "Adjustment of Steering Angle Sensor Neu-
tral Position" .
Calibrate the yaw rate/side/decel G sensor. Refer to BRC-62, "Calibration of Decel G Sensor" .
ENGINE ASSEMBLYEM-77
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Revision: November 2009 2006 QX56
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
GI-4
PRECAUTIONS
Revision: November 20092006 QX56
General PrecautionsEAS001F7
Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to
properly ventilate the area before working with hazardous mate-
rials.
Do not smoke while working on the vehicle.
Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
Battery posts, terminals and related accessories contain lead
and lead compounds. Wash hands after handling.
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
SGI285
SGI231
SEF289H
SGI233
GI-10
HOW TO USE THIS MANUAL
Revision: November 20092006 QX56
SYMBOLS
How to Follow Trouble DiagnosesEAS001FJ
NOTICE:
Trouble diagnoses indicates work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
1.Before performing trouble diagnoses, read the “Preliminary Check”, the “Symptom Chart” or the
“Work Flow”.
2. After repairs, re-check that the problem has been completely eliminated.
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease 2: Rubber grease
: Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
IDX-2
ALPHABETICAL INDEX
Numerics
2-4WD shift solenoid valve ..... TF-94
, TF-154, TF-167
4WD - Wiring diagram ....................................... TF-24
4WD shift switch ................................................ TF-66
4WD solenoid valve ................ TF-90, TF-154, TF-167
4WD system description .................................... TF-15
4WD system diagram ........................................ TF-19
A
A/C air flow ...................................................... ATC-30
A/C compressor clutch removal and installation .. ATC-
176
A/C compressor mounting ............................. ATC-175
A/C compressor precaution ............................. ATC-11
A/C compressor special service tool ................ ATC-14
A/C control operation (auto A/C) ...................... ATC-27
A/C diagnostic work flow (auto A/C) .............. ATC-130
A/C evaporator ............................................... ATC-184
A/C HFC134a (R134a) system identification ..... ATC-6
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure ATC-
171
A/C HFC134a (R134a) system service tools ... ATC-14
A/C HFC134a system service equipment precaution ...
ATC-11
A/C lubricant (R134a) ...................................... ATC-22
A/C lubrication oil ............................................. ATC-22
A/C operational check ....................... ATC-58, ATC-60
A/C self-diagnoses (auto A/C) ........ ATC-56, ATC-130
A/C service data specification ........................ ATC-191
A/C trouble diagnoses (auto A/C) .................... ATC-34
A/C, A - Wiring diagram ................................... ATC-44
A/T fluid checking ...................... AT-12, AT-51, MA-22
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-24
A/T fluid temperature sensor ........................... AT-127
A/T IND - Wiring diagram .................................... DI-41
A/T indicator ........................................................ DI-41
A/T shift lock system ........................................ AT-221
A/T trouble diagnoses ........................................ AT-42
ABS - Wiring diagram ..................................... BRC-16
ABS (anti-lock brake system) ........................... BRC-7
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor . EC-547, EC-
553, EC-567
Accelerator pedal released position learning ..... EC-78
AF1B1-Wiring diagram EC-216, EC-225, EC-234, EC-
244, EC-577
AF1B2-Wiring diagram EC-218, EC-227, EC-236, EC-
246, EC-579
AF1HB1-Wiring diagram .................................. EC-157
AF1HB2-Wiring diagram .................................. EC-159
Aiming adjustment .................................. LT-29, LT-78
Air bag .............................................................. SRS-3
Air bag precautions .............................................. AV-4
Air cleaner and air duct ..................................... EM-15
Air cleaner filter replacement ................ EM-16, MA-16
Air conditioner cut control ................................. EC-28
Air flow meter - See Mass air flow sensor EC-171, EC-
180
Air fuel ratio sensor 1 .. EC-213, EC-223, EC-232, EC-
241, EC-575
Air fuel ratio sensor 1 heater ........................... EC-156
Air mix. door motor .......................................... ATC-70
Ambient sensor ............................. ATC-134, ATC-145
Angular tightening application ............................. EM-4
Antenna .............................................................. AV-60
APPS1 - Wiring diagram ................................. EC-549
APPS2 - Wiring diagram ................................. EC-555
APPS3 - Wiring diagram ................................. EC-569
ASC/BS - Wiring diagram ............................... EC-513
ASC/SW - Wiring diagram .............................. EC-496
ASCBOF - Wiring diagram .............................. EC-587
ASCD ................................................................ EC-29
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch ........................... EC-511, EC-586
ASCD indicator lamp ....................................... EC-593
ASCD steering switch ..................................... EC-494
ASCIND - Wiring diagram ............................... EC-594
ATP switch ............................ TF-107, TF-110, TF-115
Audio .................................................................... AV-6
AUDIO - Wiring diagram .................................... AV-11
AUT/DP - Wiring diagram .................................. SE-16
Auto air conditioner - Wiring diagram .............. ATC-44
Auto anti-dazzling inside mirror ........... GW-72, GW-73
Autolamp ............................................................ LT-47
Automatic amplifier ......................................... ATC-61
Automatic drive positioner .................................. SE-11
Automatic transmission number .......................... GI-49
B
Back door ........................................................... BL-99
Back door trim ..................................................... EI-32
Back sonar .......................................................... DI-60
BACK/L - Wiring diagram ................................. LT-109
Back-up lamp ................................................... LT-109
Ball joint (front) ................................................ FSU-15
Basic inspection ................................................ EC-71
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-12,
SC-19
BCM (Body control module) ................ BCS-3, AV-109
Block heater ...................................................... EM-78
Blower motor ................................... ATC-93, ATC-149
Body alignment ................................................ BL-172
Body component parts ..................................... BL-161
Body construction ............................................ BL-171
Body exterior paint color .................................. BL-160
Body mounting ................................................. BL-159
Body repair ....................................................... BL-160
Body sealing .................................................... BL-168
Bose speaker amp. .............................................. AV-8
Brake booster .................................................... BR-17
Brake fluid level ................................................. MA-28
Brake hydraulic line ........................................... BR-12
IDX-4
ALPHABETICAL INDEX
E
ECM input/output signal ..................... EC-105
, EC-129
ECM power supply ............................. EC-145, EC-453
ECM relay ........................................................ EC-145
ECM/PW - Wiring diagram ............................... EC-454
ECTS - Wiring diagram .................................... EC-194
Electric sunroof .................................................. RF-10
Electric throttle control actuator ......... EC-534, EC-545
Electrical load signal circuit .............................. EC-596
Electrical units location ...................................... PG-65
Electronic ignition (EI) system ........................... EC-26
Engine control circuit diagram ......................... EC-103
Engine control component parts location ........... EC-96
Engine control module (ECM) .......................... EC-457
Engine control system diagram ......................... EC-23
Engine coolant .................................................. CO-10
Engine coolant temperature sensor (ECTS) ... EC-192,
EC-205
Engine fail-safe system ...................................... EC-91
Engine oil ............................................................. LU-7
Engine oil filter replacement ............................. MA-17
Engine oil precautions .......................................... GI-7
Engine oil replacement ..................................... MA-17
Engine removal ................................................. EM-74
Engine room cover ............................................ EM-12
Engine serial number .......................................... GI-49
ETC1 - Wiring diagram .................................... EC-535
ETC2 - Wiring diagram .................................... EC-530
ETC3 - Wiring diagram .................................... EC-541
EVAP canister .................................................... EC-35
EVAP canister purge volume control solenoid valve ....
EC-373
, EC-381
EVAP canister vent control valve ....... EC-388, EC-395
EVAP control system (small leak) diagnosis .. EC-365,
EC-419
, EC-427
EVAP control system pressure sensor .... EC-402, EC-
405, EC-411
EVAP control system purge flow monitoring diagnosis
EC-360
EVAP vapor lines inspection ............................. MA-20
Evaporative emission (EVAP) system ............... EC-32
Evaporator ..................................................... ATC-184
Exhaust manifold .............................................. EM-21
Exhaust system ................................................... EX-3
Exhaust system inspection .................................. EX-3
Expansion valve ............................................. ATC-186
F
F/FOG - Wiring diagram ..................................... LT-71
F/PUMP - Wiring diagram ................................ EC-605
Final drive pre-inspection ................................. FFD-15
Final drive removal and installation .. FFD-12, RFD-13
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-127
Fluids ................................................................ MA-11
Fluorescent leak detector .............................. ATC-187
Fog lamp, front .................................................... LT-69
Fog lamp, front, removal and installation ........... LT-79
Foot lamp ......................................................... LT-135
Freeze frame data ............................... EC-53, EC-118
Front brake solenoid valve ................. AT-143, AT-145
Front bumper ...................................................... EI-13
Front case (Transfer) .......................... TF-149, TF-176
Front combination lamp removal and installation LT-31
Front door ............................. BL-128, BL-131, GW-65
Front Door Trim ................................................... EI-32
Front drive shaft (Transfer) ................. TF-149, TF-176
Front fog lamp .................................................... LT-69
Front fog lamp removal and installation ............. LT-79
Front passenger air bag .................................. SRS-50
Front seat ........................................................... SE-91
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ............... SRS-3, SRS-57
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-128
FTTS - Wiring diagram ...................... EC-311, EC-316
Fuel cut control (at no load high engine speed) EC-27
Fuel filter replacement ......................................... FL-6
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) .......... EC-288, EC-299
Fuel injection system (Bank 2) .......... EC-288, EC-299
Fuel injector .................................................... EC-598
Fuel injector and fuel tube ................................. EM-31
Fuel level sensor ................. EC-436, EC-438, EC-440
Fuel line inspection .............................................. FL-4
Fuel precautions ................................................... GI-5
Fuel pressure check .......................................... EC-80
Fuel pressure release ....................................... EC-80
Fuel pump ....................................................... EC-604
Fuel pump and gauge .......................................... FL-6
Fuel system .......................................................... FL-4
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor ........... EC-309, EC-315
Fuel tank vacuum relief valve ........................... EC-35
FUELB1 - Wiring diagram ................. EC-290, EC-301
FUELB2 - Wiring diagram ................. EC-292, EC-303
Fuse ...................................................... PG-17, PG-77
Fuse and fusible link box .................................. PG-77
Fuse block ......................................................... PG-76
Fusible link ............................................ PG-17, PG-77
G
Garage jack and safety stand ............................. GI-41
Gauges ................................................................. DI-5
Generator .......................................................... SC-17
Generic scan tool (GST) ................................. EC-127
Glass ...................................... GW-11, GW-65, GW-68
Glove box lamp ................................................ LT-158
GPS antenna ..................................................... AV-85
Grease .............................................................. MA-11
Ground distribution ............................................ PG-31
IDX-6
ALPHABETICAL INDEX
Magnet clutch ............................... ATC-115, ATC-176
MAIN - Wiring diagram ...................... EC-145, AT-167
Main oil pump (Transfer) ..................... TF-154, TF-167
Mainshaft (Transfer) ........................... TF-154, TF-167
Maintenance (engine)Schedule 1 ....................... MA-7
Maintenance (engine)Schedule 2 ....................... MA-9
Major overhaul (Final drive) ............................. FFD-14
Major overhaul (Transfer) ................................ TF-146
Malfunction indicator lamp (MIL) ........................ EC-63
Map lamp .......................................................... LT-135
Mass air flow sensor (MAFS) ............. EC-171, EC-180
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-10
MIL data link connectors circuit ....................... EC-635
MIL/DL - Wiring diagram .................................. EC-635
MIRROR - Wiring diagram ................................ GW-93
Misfire .............................................................. EC-327
Mode door control linkage adjustment ............. ATC-66
Mode door motor ............................ ATC-64, ATC-161
Model variation ................................................... GI-47
Multiport fuel injection (MFI) system .................. EC-24
Multiport fuel injection precautions ....................... GI-6
Multi-remote control system - See Remote keyless entry
system ............................................................... BL-44
N
NATS - Wiring diagram .................................... BL-140
NAVI - Wiring diagram ....................................... AV-89
NAVI Control Unit .............................................. AV-86
Navigation system ............................................. AV-84
Neutral-4LO switch ............................................ TF-62
NONDTC - Wiring diagram .............................. AT-176
NVH troubleshooting (AX) ................................. FAX-4
NVH troubleshooting (EM) ................................ EM-10
NVH troubleshooting (Final drive) ..................... RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (RAX) .............................. RAX-4
NVH troubleshooting (RSU) .............................. RSU-5
NVH troubleshooting (ST) .................................... PS-5
NVH troubleshooting (Transfer) ......................... TF-10
NVH troubleshooting (WT)NVH troubleshooting (WT) .
WT-4
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H2B1 - Wiring diagram ................................ EC-165
O2H2B2 - Wiring diagram ................................ EC-167
O2S2B1 - Wiring diagram ... EC-256, EC-267, EC-280
O2S2B2 - Wiring diagram ... EC-258, EC-269, EC-282
Oil cooler (engine) ............................................. LU-11
Oil filter ............................................................... LU-10
Oil filter (Transfer) ............................................ TF-143
Oil pan (engine) ................................................ EM-24
Oil pressure (engine) ........................................... LU-7
Oil pressure relief valve (engine) ......................... LU-5
Oil pump (engine) .............................................. LU-13
Oil seal replacement (engine) ........................... EM-60
Oil seal replacement (front of final drive) FFD-8, RFD-9
Oil seal replacement (side of final drive) ......... RFD-11
On board diagnostic system ............................. EC-48
ORVR (On-board Refueling Vapor Recovery) .. EC-39
Overheat ......................................................... EC-473
P
P/SCKT - Wiring diagram ................................. WW-53
Pantograph jack .................................................. GI-41
Park/Neutral position switch ............................ EC-465
Parking brake control ........................................... PB-4
PCV (positive crankcase ventilation) ................ EC-45
Periodic maintenance ......................................... MA-7
Personal lamp .................................................. LT-135
PGC/V - Wiring diagram ................... EC-375, EC-383
PHASE - Wiring diagram ................................ EC-349
PHONE - Wiring diagram ................................... AV-67
Pinion bearing preload diff. ............................. RFD-26
Piston pin inspection ......................................... EM-94
Piston ring inspection ........................................ EM-95
Piston to bore clearance ................................... EM-99
Planetary carrier (Transfer) ................. TF-149, TF-176
PNP/SW - Wiring diagram ... EC-467, AT-105, AT-106
POS - Wiring diagram ..................................... EC-342
POWER - Wiring diagram ................................... PG-6
Power door lock ................................................. BL-16
Power seat ......................................................... SE-83
Power steering fluid level .................................. MA-29
Power steering gear ........................................... PS-15
Power steering oil pump .................................... PS-21
Power steering pressure (PSP) sensor ........... EC-448
Power steering system bleeding .......................... PS-6
Power supply routing .......................................... PG-4
Power window .................................................. GW-15
PRE/SE - Wiring diagram ................. EC-407, EC-413
Precautions (General) ........................................... GI-4
Precautions in repairing high strength steel ..... BL-190
Pressure switch 1 ............................... AT-145, AT-159
Pressure switch 2 ............................................. AT-157
Pressure switch 3 ............................... AT-141, AT-161
Pressure switch 5 ............................... AT-149, AT-163
Pressure switch 6 ............................... AT-153, AT-165
Pressure test (A/T) ............................................. AT-52
Propeller shaft ........................................... PR-4, PR-8
Propeller shaft inspection .................................. MA-25
Propeller shaft on vehicle service ....................... PR-8
Propeller shaft vibration ............................ PR-4, PR-8
PS/SEN - Wiring diagram ............................... EC-449
R
R/VIEW - Wiring diagram .................................... DI-76
Radiator ............................................................ CO-14
Rear Audio Remote Control Unit ......................... AV-8
Rear axle ........................................................... RAX-5
Rear bumper ....................................................... EI-15
Rear case (Transfer) ........................... TF-148, TF-181