EC-540Revision: November 2009
DTC P2118 THROTTLE CONTROL MOTOR
2006 QX56
DTC P2118 THROTTLE CONTROL MOTORPFP:16119
Component DescriptionUBS00H7V
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
On Board Diagnosis LogicUBS00H7W
This self-diagnosis has the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureUBS00H7X
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR ” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-542, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2118
2118 Throttle control motor
circuit short ECM detects short in both circuits between
ECM and throttle control motor.
Harness or connectors
(Throttle control motor circuit is shorted.)
Electric throttle control actuator
(Throttle control motor)
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
SEF058Y
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOREC-545
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DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATORPFP:16119
Component DescriptionUBS00H7E
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis LogicUBS00H7F
This self-diagnosis has one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureUBS00H7G
NOTE:
Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION C.
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR ” mode with CONSULT-II.
3. Shift selector lever to D position and wait at least 3 seconds.
4. Shift selector lever to P position.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON and wait at least 1 second.
7. Shift selector lever to D position and wait at least 3 seconds.
8. Shift selector lever to P position.
9. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
10. If DTC is detected, go to EC-546, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P2119
2119 Electric throttle control
actuator A)
Electric throttle control actuator does not func-
tion properly due to the return spring malfunc-
tion.
Electric throttle control actuator
B) Throttle valve opening angle in fail-safe mode is
not in specified range.
C) ECM detect the throttle valve is stuck open.
Detected items Engine operating condition in fail-safe mode
Malfunction A The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
Malfunction C While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or more.
SEF058Y
EC-560Revision: November 2009
DTC P2135 TP SENSOR
2006 QX56
DTC P2135 TP SENSORPFP:16119
Component DescriptionUBS00HCK
Electric throttle control actuator consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
CONSULT-II Reference Value in Data Monitor ModeUBS00HCL
Specification data are reference values.
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagnosis LogicUBS00HCM
This self-diagnosis has the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
PBIB0145E
MONITOR ITEMCONDITION SPECIFICATION
THRTL SEN 1
THRTL SEN 2*
Ignition switch: ON
(Engine stopped)
Selector lever: D Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
DTC No. Trouble diagnosis name
DTC detecting conditionPossible cause
P2135
2135 Throttle position sensor
circuit range/performance Rationally incorrect voltage is sent to ECM
compared with the signals from TP sensor 1
and TP sensor 2.
Harness or connector
(TP sensor 1 and 2 circuit is open or
shorted.)
(APP sensor 2 circuit is shorted.)
Electric throttle control actuator
(TP sensor 1 and 2)
Accelerator pedal position sensor
(APP sensor 2)
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
SQUEAK AND RATTLE TROUBLE DIAGNOSESEI-5
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SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS0062V
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak —(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle —(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick —(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump —(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz —(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
SIDE GUARD MOLDINGEI-31
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Revision: November 2009 2006 QX56
To re-use existing side guard molding, clean all traces of double-faced adhesive tape from the side guard
molding and apply new double-faced adhesive tape to the side guard molding.
1. Clean the panel surface with isopropyl alcohol or equivalent to degrease the surface.
2. Heat the panel and double-faced adhesive tape surface to 30 ° to 40° C (86° to 104 °F).
3. Remove the backing sheet from the double-faced adhesive tape surface.
Align the plastic clips into the holes in the outer door.
Continue aligning the plastic clips into their corresponding holes in the outer door during installation.
4. Press ends by hand and use a roller to apply 5 kg-f (11 lbs-f) to press double-faced adhesive tape surface on side guard molding to door surface.
Apply even pressure along double-faced adhesive tape surface on side guard molding to insure proper
wet out.
CAUTION:
To secure contact of double-faced adhesive tape, do not wash vehicle for 24 hours after installation.
TIMING CHAINEM-41
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Revision: November 2009 2006 QX56
INSTALLATION
NOTE:
The above figure shows the relationship between the mating mark on each timing chain and that of the
corresponding sprocket, with the components installed.
To install the timing chain and associated parts, start with those on the RH bank. The procedure for install-
ing parts on the LH bank is omitted because it is the same as that for installation on the RH bank.
WBIA0699E
1. RH bank Camshaft sprocket (Intake) 2.RH bank Camshaft sprocket
(Exhaust)3. RH bank camshaft dowel pin
4. Timing chain 5. RH bank Timing chain slack guide 6. Primary timing chain tensioner
7. Crankshaft sprocket 8. Crankshaft key9. LH Timing chain tension guide
10. Timing chain 11. LH Camshaft dowel pin 12. LH Camshaft sprocket (Exhaust)
13. LH Camshaft sprocket (Intake) 14. Secondary timing chain tensioner 15. RH bank timing chain tension guide
16. LH timing chain slack guide A. LH bank B. RH bank
C. Alignment mark (Link color: copper) D. Alignment mark (Link color: copper) E. Alignment mark (Identification mark)
F. Alignment mark for LH bank (Notch) G. Alignment mark for LH bank (Link
color: Yellow or Gold)H. Alignment mark for RH bank (Notch)
J. Alignment mark (Link color: copper) K. Alignment mark (Identification mark) L. Alignment mark (Identification mark)
M Alignment mark (Link color: copper) N. Alignment mark (Identification mark)
TIMING CHAINEM-45
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Revision: November 2009 2006 QX56
a. Apply engine oil onto the threaded parts of the bolt and seating area.
b. Select the one most visible notch of the four on the bolt flange.
Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90
° (angle tightening)
KBIA2519E
EM-62Revision: November 2009
OIL SEAL
2006 QX56
2. Lock the drive plate using Tool A. CAUTION:
Do not damage the drive plate. Especially, avoid deforming
and damaging the signal plate teeth (circumference posi-
tion).
Keep magnetic materials away from signal plate.
NOTE:
Remove the bolts diagonally.
3. Remove the drive plate. CAUTION:
Place the drive plate with the signal plate surface facing upward.
4. Remove the engine rear plate.
5. Remove the rear oil seal using suitable tool. CAUTION:
Do not damage crankshaft or oil seal retainer surface.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new rear oil seal.
2. Install the rear oil seal.
Install the rear oil seal so that each seal lip is oriented as
shown.
Press-fit the rear oil seal using suitable tool.
CAUTION:
Do not damage the crankshaft or cylinder block.
Press-fit the oil seal straight to avoid causing burrs or
tilting.
Do not touch grease applied onto the oil seal lip.
Do not damage or scratch the outer circumference of
the rear oil seal.
Tap until flattened with the front edge of the oil seal retainer.
3. Installation of the remaining components is in the reverse order of removal. Refer to EM-78, "
Disassembly
and Assembly" .
Tool number : — (J-47245)
LBIA0455E
WBIA0437E
SEM715A
WBIA0438E