EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS004SF
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WAR NING :
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-98, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-47
[VQ35DE]
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Revision: 2006 January2006 M35/M45
Diagnostic ProcedureNBS004SG
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
EVAP canister (1)
EVAP canister vent control valve (2)
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >>INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
PBIB2731E
EC-48
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
EVAP canister (1)
EVAP canister vent control valve (2)
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6. CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
PBIB2731E
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-49
[VQ35DE]
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Revision: 2006 January2006 M35/M45
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >>INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionNBS004SH
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF665U
EC-50
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
d. Apply vacuum pressure to hose end [13.3 kPa (100 mmHg, 3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [
13.3 kPa (100 mmHg, 3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
PBIB1035E
PBIB1035E
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-55
[VQ35DE]
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EC
Revision: 2006 January2006 M35/M45
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
Emission-Related Diagnostic InformationNBS004SN
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
:Applicable —: Not applicable Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Test limit
(GST only)Trip MIL Reference page
CONSULT-II
GST*
2ECM*3
CAN COMM CIRCUIT U1000
1000*4——1EC-173
CAN COMM CIRCUIT U1001
1001*4——2—EC-173
CONTROL UNIT(CAN) U1010
1010*4——1EC-176
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0000———Flas
hing
*
8—
INT/V TIM CONT-B1 P0011 0011 — — 2
EC-178
INT/V TIM CONT-B2 P0021 0021 — — 2EC-178
A/F SEN1 HTR (B1) P0031 0031 —2EC-182
A/F SEN1 HTR (B1) P0032 0032 —2EC-182
HO2S2 HTR (B1) P0037 0037 —2EC-189
HO2S2 HTR (B1) P0038 0038 —2EC-189
A/F SEN1 HTR (B2) P0051 0051 —2EC-182
A/F SEN1 HTR (B2) P0052 0052 —2EC-182
HO2S2 HTR (B2) P0057 0057 —2EC-189
HO2S2 HTR (B2) P0058 0058 —2EC-189
INT/V TIM V/CIR-B1 P0075 0075 — — 2EC-197
INT/V TIM V/CIR-B2 P0081 0081 — — 2EC-197
MAF SEN/CIRCUIT P0101 0101 — — 2EC-205
MAF SEN/CIRCUIT P0102 0102 — — 1EC-214
MAF SEN/CIRCUIT P0103 0103 — — 1EC-214
IAT SEN/CIRCUIT P0112 0112 — — 2EC-221
IAT SEN/CIRCUIT P0113 0113 — — 2EC-221
ECT SEN/CIRC P0117 0117 — — 1EC-226
ECT SEN/CIRC P0118 0118 — — 1EC-226
TP SEN 2/CIRC P0122 0122 — — 1EC-231
TP SEN 2/CIRC P0123 0123 — — 1EC-231
ECT SENSOR P0125 0125 — — 1EC-238
IAT SENSOR P0127 0127 — — 2EC-241
THERMSTAT FNCTN P0128 0128 — — 2EC-244
A/F SENSOR1 (B1) P0130 0130 —2EC-246
A/F SENSOR1 (B1) P0131 0131 —2EC-256
A/F SENSOR1 (B1) P0132 0132 —2EC-265
A/F SENSOR1 (B1) P0133 01332EC-274
HO2S2 (B1) P0137 01372EC-286
EC-56
[VQ35DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 January2006 M35/M45
HO2S2 (B1) P0138 01382EC-297
HO2S2 (B1) P0139 01392EC-310
A/F SENSOR1 (B2) P0150 0150 —2EC-246
A/F SENSOR1 (B2) P0151 0151 —2EC-256
A/F SENSOR1 (B2) P0152 0152 —2EC-265
A/F SENSOR1 (B2) P0153 01532EC-274
HO2S2 (B2) P0157 01572EC-286
HO2S2 (B2) P0158 01582EC-297
HO2S2 (B2) P0159 01592EC-310
FUEL SYS-LEAN-B1 P0171 0171 — — 2EC-321
FUEL SYS-RICH-B1 P0172 0172 — — 2EC-332
FUEL SYS-LEAN-B2 P0174 0174 — — 2EC-321
FUEL SYS-RICH-B2 P0175 0175 — — 2EC-332
FTT SENSOR P0181 0181 — — 2EC-343
FTT SEN/CIRCUIT P0182 0182 — — 2EC-349
FTT SEN/CIRCUIT P0183 0183 — — 2EC-349
TP SEN 1/CIRC P0222 0222 — — 1EC-354
TP SEN 1/CIRC P0223 0223 — — 1EC-354
MULTI CYL MISFIRE P0300 0300 — — 2EC-361
CYL 1 MISFIRE P0301 0301 — — 2EC-361
CYL 2 MISFIRE P0302 0302 — — 2EC-361
CYL 3 MISFIRE P0303 0303 — — 2EC-361
CYL 4 MISFIRE P0304 0304 — — 2EC-361
CYL 5 MISFIRE P0305 0305 — — 2EC-361
CYL 6 MISFIRE P0306 0306 — — 2EC-361
KNOCK SEN/CIRC-B1 P0327 0327 — — 2 —EC-371
KNOCK SEN/CIRC-B1 P0328 0328 — — 2 —EC-371
CKP SEN/CIRCUIT P0335 0335 — — 2EC-376
CMP SEN/CIRC-B1 P0340 0340 — — 2EC-383
CMP SEN/CIRC-B2 P0345 0345 — — 2EC-383
TW CATALYST SYS-B1 P0420 04202EC-392
TW CATALYST SYS-B2 P0430 04302EC-392
EVAP PURG FLOW/MON P0441 04412EC-398
EVAP SMALL LEAK P0442 04422EC-403
PURG VOLUME CONT/V P0443 0443 — — 2EC-412
PURG VOLUME CONT/V P0444 0444 — — 2EC-420
PURG VOLUME CONT/V P0445 0445 — — 2EC-420
VENT CONTROL VALVE P0447 0447 — — 2EC-427
VENT CONTROL VALVE P0448 0448 — — 2EC-434
EVAP SYS PRES SEN P0451 0451 — — 2EC-440
EVAP SYS PRES SEN P0452 0452 — — 2EC-443
EVAP SYS PRES SEN P0453 0453 — — 2EC-450
Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Te s t l i m i t
(GST only)Trip MIL Reference page
CONSULT-II
GST*
2ECM*3
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-57
[VQ35DE]
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Revision: 2006 January2006 M35/M45EVAP GROSS LEAK P0455 0455 — — 2EC-458
EVAP VERY SML LEAK P0456 0456*72EC-466
FUEL LEV SEN SLOSH P0460 0460 — — 2EC-475
FUEL LEVEL SENSOR P0461 0461 — — 2EC-477
FUEL LEVL SEN/CIRC P0462 0462 — — 2EC-479
FUEL LEVL SEN/CIRC P0463 0463 — — 2EC-479
VEH SPEED SEN/CIRC*5P0500 0500 — — 2EC-481
ISC SYSTEM P0506 0506 — — 2EC-483
ISC SYSTEM P0507 0507 — — 2EC-485
PW ST P SEN/CIRC P0550 0550 — — 2 —EC-487
ECM BACK UP/CIRCUIT P0603 0603 — — 2EC-492
ECM P0605 0605 — —1 or
2 or
—EC-496
SENSOR POWER/CIRC P0643 0643 — — 1EC-499
TCM P0700 0700 — — 1AT- 11 2
PNP SW/CIRC P0705 0705 — — 2AT- 11 3
ATF TEMP SEN/CIRC P0710 0710 — — 2AT- 1 3 5
TURBINE SENSOR P0717 0717 — — 2AT- 11 7
VEH SPD SEN/CIR AT*5P0720 0720 — — 2AT- 11 9
ENGINE SPEED SIG P0725 0725 — — 2AT- 1 2 4
TCC SOLENOID/CIRC P0740 0740 — — 2AT- 1 2 6
A/T TCC S/V FNCTN P0744 0744 — — 2AT- 1 2 8
L/PRESS SOL/CIRC P0745 0745 — — 2AT- 1 3 0
P-N POS SW/CIRCUIT P0850 0850 — — 2EC-504
CLOSED LOOP-B1 P1148 1148 — — 1EC-509
CLOSED LOOP-B2 P1168 1168 — — 1EC-509
TCS C/U FUNCTN P1211 1211 — — 2 —EC-510
TCS/CIRC P1212 1212 — — 2 —EC-511
ENG OVER TEMP P1217 1217 — — 1EC-512
FPCM/CIRCUIT P1220 1220 — — 2EC-525
CTP LEARNING P1225 1225 — — 2 —EC-533
CTP LEARNING P1226 1226 — — 2 —EC-535
BAT CURRENT SENSOR P1550 1550 — — 2 —EC-537
BAT CURRENT SENSOR P1551 1551 — — 2 —EC-543
BAT CURRENT SENSOR P1552 1552 — — 2 —EC-543
BAT CURRENT SENSOR P1553 1553 — — 2 —EC-549
BAT CURRENT SENSOR P1554 1554 — — 2 —EC-555
ASCD SW P1564 1564 — — 1 — EC-561 (Models with ICC)
EC-568
(Models with ASCD)
ICC COMMAND VALUE*
6P1568 1568 — — 1 —EC-575
ASCD BRAKE SW P1572 1572 — — 1 — EC-576 (Models with ICC)
EC-585
(Models with ASCD) Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Test limit
(GST only)Trip MIL Reference page
CONSULT-II
GST*
2ECM*3